Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

On Some Aspects of the Structure-Property Relationships in SLM 3D-Printed Aluminum Alloy Parts

Version 1 : Received: 15 June 2021 / Approved: 15 June 2021 / Online: 15 June 2021 (16:27:55 CEST)

A peer-reviewed article of this Preprint also exists.

Somov, P.A.; Statnik, E.S.; Malakhova, Y.V.; Nyaza, K.V.; Salimon, A.I.; Ryabov, D.K.; Korsunsky, A.M. On the Grain Microstructure–Mechanical Properties Relationships in Aluminium Alloy Parts Fabricated by Laser Powder Bed Fusion. Metals 2021, 11, 1175. Somov, P.A.; Statnik, E.S.; Malakhova, Y.V.; Nyaza, K.V.; Salimon, A.I.; Ryabov, D.K.; Korsunsky, A.M. On the Grain Microstructure–Mechanical Properties Relationships in Aluminium Alloy Parts Fabricated by Laser Powder Bed Fusion. Metals 2021, 11, 1175.

Journal reference: Metals 2021, 11, 1175
DOI: 10.3390/met11081175

Abstract

Recent years witnessed progressive broadening of the practical use of 3D-printed aluminium alloy parts, in particular for specific aerospace applications where weight saving is of great importance. Selective laser melting (SLM) is an intrinsically multi-parametric fabrication technology that offers multiple means of controlling mechanical properties (elastic moduli, yield strength, ductility) through the control over grains size, shape, and orientation. Ultimately, this approach implies that structural elements can be purposefully fabricated to reinforce specific zones and directions where higher mechanical loads are anticipated by design. Targeted control over mechanical properties is achieved through the tuning of 3D-printing parameters and may even obviate the need of heat treatment or mechanical post-processing. Systematic studies of grain structure for different printing orientation with the help of EBSD techniques in combination with mechanical testing at different dimensional levels are the necessary first steps to implement this agenda. Samples of 3D-printable Al-Mg-Si RS-333 alloy were fabricated in 3 orientations with respect to the principal build direction and the fast laser beam scanning direction. Sample structure and proper-ties were investigated using a number of techniques, including EBSD, in situ SEM tensile testing, roughness measurements and nanoindentation. The as-printed samples we found to display strong variation in Young’s modulus values from nanoindentation (from 43 to 66 GPa) and tensile tests (from 54 to 75 GPa), yield stress and ultimate tensile strength (100…195 and 130…220 MPa) in different printing orientations, and almost constant hardness of about 0.8 GPa. A further preliminary study was conducted of the effect of surface finishing on the mechanical performance. Surface polishing appears to reduce Young’s modulus and yield strength, but improves ductility, whereas the influence of sand blasting is more controversial. The experimental results are dis-cussed in connection with the grain morphology and orientation.

Subject Areas

RS-333 alloy; SLM 3DP; EBSD reconstruction; nanoindentation

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