The current investigation presents porous ceramic materials prepared of cenospheres prepared by spark plasma sintering. The impact of sintering temperature, mould diameter (20 and 30 mm diameter) and cenosphere size on the properties of the sintered material was investigated. Shrinkage of the samples during sintering started at 900 °C. Sample shrinkage during sintering increases with increasing temperature and decreases with increasing mould size; increasing sample sintering temperature increases the apparent density of all sample series CS 63-150 µm in 20 mm mould from 0.97 to 2.3 g·cm-3 at 1050 - 1300 °C, in 30 mm mould 0.81 - 1.87 g·cm-3 at 1050 - 1200 °C, in 50 mm mould 0.54 - 0.75 g·cm-3 at 1050 - 1150 °C, while CS 150-250 µm in 20 mm mould 0.93 - 1.96 g·cm-3 at 1050 - 1200 °C. Total porosity decreases from 61.5% to 3.9% with increasing sintering temperature from 1050 to 1250 °C, while open porosity reduces at lower temperatures, with closed porosity being highest in samples sintered at 1150 °C. When the sintering temperature increases from 1050 to 1300 °C, the compressive strength of the CS 63-150 samples produced in a 20 mm mould increases from 11 MPa to 312 MPa. These results correlate with the Rice model, which describes an exponential dependence of compressive strength on material porosity and fully dense material compressive strength.

Present study focuses on the synthesis and characterisation of a lightweight ceramic material with electromagnetic interference (EMI) shielding properties, achieved using mullite containing micrometer-sized hollow spheres (cenospheres) and CoFe2O4 nanoparticles. The research explores compositions with varying CoFe2O4 content, ranging from 0 up to 20 wt.%. Сonventional sintering in an air atmosphere is carried out at a temperature between 1100-1300 °C. The addition of ferrite nanoparticles was found to enhance the sintering process of cenospheres, resulting in improved material density and mechanical properties. Furthermore, the study reveals a direct correlation between the concentration of ferrite nanoparticles and the electromagnetic properties of the. By increasing the concentration of ferrite nanoparticles, the electromagnetic shielding effect of the material (saturation magnetization (Ms) and remanent magnetization (Mr)) was observed to strengthen. These findings provide valuable insights into the design and development of lightweight ceramic materials with enhanced electromagnetic shielding capabilities. The synthesized ceramic material holds promise for various applications that require effective electromagnetic shielding, such as in electronics, telecommunications, and aerospace industries.

The widespread use of epoxy resin (ER) in industry, owing to its excellent properties, aligns with the global shift toward greener resources and energy-efficient solutions, where utilizing metal oxides in 3D printed polymer parts can offer extended functionalities across various industries. ZnO concentrations in polyurethane acrylate composites impacted adhesion and thickness of DLP samples, with 1 wt.% achieving a thickness of 3.99±0.16 mm, closest to the target thickness of 4 mm, while 0.5 wt.% ZnO samples exhibited the lowest deviation in average thickness (±0.03 mm). Tensile strength in digital light processed (DLP) composites with ZnO remained consistent, ranging from 23.29 MPa (1 wt.%) to 25.93 MPa (0.5 wt.%), with an increase in ZnO concentration causing a reduction in tensile strength to 24.04 MPa and a decrease in the elastic modulus to 2001 MPa at 2 wt.% ZnO. The produced DLP samples, with their good corrosion resistance in alkaline environments, are well-suited for applications as protective coatings on tank walls. Customized DLP techniques can enable their effective use as structural or functional elements, such as in Portland cement concrete walls, floors and ceilings for enhanced durability and performance.

Printed circuit boards (PCBs) make up 3 to 5% of all electronic waste. The metal content of spent PCBs can reach 40%. They usually contain valuable metals - Ag, Au, Pd, as well as other metals such as Cu, Sn, Pb, Cd, Cr, Zn, Ni and Mn. However metallic part of whole PCB is 40-60% including Cu layers between the fiberglass-polymer layers. The paper describes economics of the the valuable metals (Ag, Au, Pd) containing concentrate preparation from raw PCB. Considered the influence of pre-treatment method of PCB before the extraction of valuable metals on the extraction self-cost change. The disintegration method is based on the high-energy impact of the particles of the material to be ground, thus causing the separation of the metallic components of the PCB. In the course of the work, single and double direct grinding by the method of disintegration was studied. For the calculation the test batch 10’000 kg of two types of PCB were taken for estimation of the self costs and potential profit in case of complete valuable metals (Ag, Au, Pd) plus Cu extraction. Is shown that from 10’000 kg of studied PCB is possible to obtain 1144 and 1644 kg of metal-rich concentrate, which further should be subjected to electro-hydrochlorination for metals leaching. The main findings shows, that despite of high content of Cu in studied PCB, the commercial value is insignificant in total income from the Ag, Au and Pd sale. Was established correlation of the self-cost decrease after separative disintegration of PCB by metal content increase (by specific metals such as Au, Ag, Pd and also Cu) with the metal potential yield after extraction.