Present study focuses on the synthesis and characterisation of a lightweight ceramic material with electromagnetic interference (EMI) shielding properties, achieved using mullite containing micrometer-sized hollow spheres (cenospheres) and CoFe2O4 nanoparticles. The research explores compositions with varying CoFe2O4 content, ranging from 0 up to 20 wt.%. Сonventional sintering in an air atmosphere is carried out at a temperature between 1100-1300 °C. The addition of ferrite nanoparticles was found to enhance the sintering process of cenospheres, resulting in improved material density and mechanical properties. Furthermore, the study reveals a direct correlation between the concentration of ferrite nanoparticles and the electromagnetic properties of the. By increasing the concentration of ferrite nanoparticles, the electromagnetic shielding effect of the material (saturation magnetization (Ms) and remanent magnetization (Mr)) was observed to strengthen. These findings provide valuable insights into the design and development of lightweight ceramic materials with enhanced electromagnetic shielding capabilities. The synthesized ceramic material holds promise for various applications that require effective electromagnetic shielding, such as in electronics, telecommunications, and aerospace industries.

The widespread use of epoxy resin (ER) in industry, owing to its excellent properties, aligns with the global shift toward greener resources and energy-efficient solutions, where utilizing metal oxides in 3D printed polymer parts can offer extended functionalities across various industries. ZnO concentrations in polyurethane acrylate composites impacted adhesion and thickness of DLP samples, with 1 wt.% achieving a thickness of 3.99±0.16 mm, closest to the target thickness of 4 mm, while 0.5 wt.% ZnO samples exhibited the lowest deviation in average thickness (±0.03 mm). Tensile strength in digital light processed (DLP) composites with ZnO remained consistent, ranging from 23.29 MPa (1 wt.%) to 25.93 MPa (0.5 wt.%), with an increase in ZnO concentration causing a reduction in tensile strength to 24.04 MPa and a decrease in the elastic modulus to 2001 MPa at 2 wt.% ZnO. The produced DLP samples, with their good corrosion resistance in alkaline environments, are well-suited for applications as protective coatings on tank walls. Customized DLP techniques can enable their effective use as structural or functional elements, such as in Portland cement concrete walls, floors and ceilings for enhanced durability and performance.