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Biosensing Strategies to Monitor Contaminants and Additives on Fish, Meat, Poultry and Related Products

A peer-reviewed version of this preprint was published in:
Biosensors 2025, 15(7), 415. https://doi.org/10.3390/bios15070415

Submitted:

19 May 2025

Posted:

20 May 2025

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Abstract
Biosensors have emerged as highly sensitive, rapid, and specific tools for detecting food safety hazards, particularly in perishable products such as fish, meat, and poultry. These products are susceptible to microbial contamination and often contain additives intended to improve shelf life and flavor, which may pose health risks to consumers. Recent advances in biosensor technologies integrated with smartphones, artificial sensing systems, 3D printing, and the Internet of Things (IoT) offer promising solutions for real-time monitoring. This review explores the types, mechanisms, standardization approaches, and validation processes of biosensors used to detect contaminants and additives in animal-based food products. Furthermore, the paper highlights current challenges, technical limitations, and future perspectives regarding the broader implementation of biosensors in modern food safety monitoring systems.
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1. Introduction

Many types of contaminants interns of physical, allergenic, environmental, chemical and biological components present in fish, meat, poultry and related products. At present, about 600 million due to foodborne illnesses and 420,000 annual food-related deaths are reported by World Health Organization [1]. Quality and safety deteriorated fish, meat, poultry and related product could cause foodborne illnesses on consumers. Chemical and biological contaminants such as antibiotics residues, toxic chemicals, additives, heavy metals, pathogens and pesticides present in food products have been reported. For instance, nitrate in meat sample [2], chloramphenicol (antibiotics residue) in beef and pork meat samples [3], Salmonella enterica, Listeria monocytogenes, and Escherichia coli in ready-to-eat beef, chicken and turkey breast meat [4], adulteration of donkey meat in cooked sausages [5], fish spoilege bioamines like hypoxanthine in fish samples [6] etc. have been reported. Rapidly and accurate detection of these food contaminants that solve the traditional (culture-based techniques) are getting emphasis to the current food quality and safety adminstration system. Labor-intensiveness, expensive (required cost of chemicals), time-consuming, requirement of trained personnel, and very limited to onsite detection (laboratory based) are constraints of culture-based, antibody-based immunoassays, fatty acid and protein profiling, chromatographic separations, and spectroscopic techniques of food contaminant detection [1]. Target analytes in meat and fish samples types of bioreceptors and means of measurement is illustrated in Figure 1.
Biosensors are analytic devices employed to analyse, record, and transform biochemical information by controlling the interaction of immobilized bioreceptors and chemical components from pathogenic or naturally produced, or additives used in foods [7,8]. Food biosensors applications in intelligent packaging like labeling, microbial spoilage, time-temperature integrators, biosensors, nanosensors, Radio Frequency Identification tags, barcodes, etc. are being familiar at industrial or commercial levels [9]. Based on their measurement techniques and type of transducers use during real-time monitoring, biosensors are classified as physical (measure changes in mass as pressure, strain or fors), electrical (measure changes in electric distribution), calorimetric (measure changes in heat), optical (measure changes in light), magnetic (measure changes in magnetic field). and ion channel switch (measure changes in functional molecular interaction) [1]. Other classifies biosensors based on the type of biorecognition element employ to detect target analytes in fish, meat and poultry- related products quality and safety monitoring. Enzyme-based biosensors, immunosensors and DNA-based biosensor are known in these type as described by Nami, et al. [7]. Readout mechanisms of biosensors are also means of classification into acoustic wave, surface plasmon resonance-SPR, and mass spectrometry, and label-based like fluorescence and chemiluminescence bioreceptors as designated by Nanda et al. [9].
Standardization and validation of biosensors in fish, meat, poultry and related product quality and safety monitoring for better reliability, reproducibility, and regulatory acceptance is mandatory at commercial and industrial levels. Complexity of food matrices and interference of environmental and biochemical changes could reduce reliability and reproducibility of biosensors. Hence, calibration and standardization should be regular approaches to establish For instance, calibrating heat-transfer biosensor employed to detect trace levels of chemical additives in dairy for assurance of consistent sensitivity and reproducibility was conducted [10]. Although many types of biosensors to monitor fish and meat samples are being developed to date, due to standardization and validation limitations incorporating into regulatory and commercial systems, such as HACCP, ISO 22000:2018, or Codex Alimentarius frameworks are not yet realized. This review is intended to share insights on biosensing strategies of biosensors to monitor contaminants and additives in fish, meat, poultry and related products. Moreover, a brief discussion on standardization and validation of biosensors in real-time quality analysis as well as current challenges, technical limitations, and future perspectives of biosensor utilization have been addressed.

3. Applications of Biosensors in Real-Time Food Quality Monitoring In Fish, Meat and Meat Products

3.1. Biosensor-Based Detection of Freshness Indicators in Fish, Meat and Meat Products

In order to measure the qualitative and quantitative characteristics of meat and meat products freshness, the visual appearance, pH, and meaty aroma are the major ones. In this line, metabolites, synthesized by chemical oxidation and microbial proliferation, could modify the quality of muscle foods freshness. Throughout storage, metabolites produced by from microbial development and chemical oxidations change the muscle foods quality and freshness.

3.1.1. Hypoxanthine

In the fish/meat industry, the xanthine (XA) is exploited as a freshness indicator because of its accumulation in the tissues after died. In order to monitor the freshness of pork, a TiO2 and graphene composite has been established [6]. The biosensor assesses the oxidation activity of xanthine oxidase (XOD) and hypoxanthine (Hx) during seven days at refrigerated condition [6]. The Hx existence provoked a sour taste that is facile to detect the fish and meat sample degradation. Pierini, et al. [23] developed an electroanalytical tool (edge plane pyrolytic graphite electrode (EPPGE)) to determine the Hx, Xa and UA content in Argentinian fish samples. Similarly, to control the Hx content in pork meat freshness at several post-mortem periods, Guo, et al. [24] developed an enzyme sensor by joining O2 electrode and XOD. These authors reported that the produced biosensor displayed heightened sensitivity to Hx compared to HPLC analysis. Through grafting reduced expanded graphene oxide (REGO) with Fe3O4 nanoparticles, Dervisevic, et al. [25] produced a new amperometric xanthine biosensor and applied it to control fish freshness till 20 days. The xanthine concentration was detected at a range between 2 and 36 mM, at 3 seconds at detection limit equal to 0.17 mA/M. Interestingly, after 25 days of old fish samples, biosensor held 70% of its activity. In order to assess the fish freshness with color marking by the unaided eye, XOD was employed in enzyme-mediated AuNRs oxidation [26]. In this study, the color of the sensing system has a good link with Hx level at a range between 0.05 and 0.63 mM. Chen, et al. [27] proposed a fluorescence sensor derived from platinum nanoparticles (Pt NPs) to perceive Hx in aquatic products. At a [Hx] ranged between 8-2500 μM, the new biomaterial possesses a linear connection and detection limit at 2.88 μM. In meat samples, a μPAD biosensor was developed to Hx detection. The detection and quantitative limits were registered at 1.8 and 6.1 mg/L, respectively. The proposed assay exhibited a linear dynamic in the range of 5–40 mg/L. The analysis time was 5 min for triplicate measurement [28]. To assess the meat freshness by Hx detection, Görgülü, et al. [29] fabricated multi-enzyme biosensors. In this study, Polypyrrole–polyvinyl sulphonate (PPy–PTS) films were synthesized on the platinum electrode surface by electropolymerization. The indicator enzymes, XOD and uricase, were immobilized within the polymer matrix. The registered amperometric response, at a potential of +400 mV, was attributed to the current resulting from the enzymatic oxidation of H2O2. The established biosensor displayed a minimum detection limit of 2.5 µM, a concentration range with a linear response of 2.5 to 10 µM. After 33 days of storage, the biosensor maintained 65% of its initial performance, demonstrating acceptable long-term stability for practical applications. For the evaluation of HX in beef, chicken fish, and pork meat, Devi, et al. [30] evolved a biosensor designed with Au/Fe nanoparticules, and XOD was covalently grafted onto the electrode surface. At an optimal response within 3 s at pH 7.2 and 30°C, the biosensor showed linearity in the range of 0.05 µM to 150 µM for Hx, with a detection limit of 0.05 µM. By employing an absorption transmission approach, Garg and Verma [15] fabricated an optical biosensor to detect Hx. The assay operates on the enzymatic reaction catalyzed by XO, which transforms xanthine into uric acid and H₂O₂. Owing to the uric acid formation, this reaction provokes a pH reduction, characteristically from 7.5 to 6.0. These investigated the xanthine content in chicken meat during 5 days of storage. As projected, xanthine concentrations augmented eventually, representing deteriorating of meat quality, from ~5 µM on day 1 to 44 µM on day 5. The method's reliability was established within spiked samples; display a recovery % between 94.2 and 96.5%. Zhang, et al. [31] developed a new tool named electrochemiluminescence (ECL) of CdS quantum dots (QDs), combining electrochemistry and chemiluminescence. This technique indicated that electrical energy was used to launch a chemical reaction that generates light. These authors assembled and synthesized the new material onto poly (diallyldimethylammonium chloride)-functionalized carbon nanospheres (PFCNSs) and leading to an increase of ECL intensity by dissolved O2 as a coreactant. The sensor established a fast response with a linear range from 2.5 × 10⁻⁸ -1.4 × 10⁻⁵ M and a detection limit of 5 nM (S/N = 3), and the obtained findings from fish sample analysis were closely matched to those from standard amperometric methods.

3.1.2. Biogenic Amines and Volatile Amines

Biogenic amines, small organic compounds comprising one or more amino groups, are categorized into aliphatic, aromatic, and heterocyclic amines. These amines are mainly synthesized by enzymatic decarboxylation of free amino acids or by amination and transamination of aldehydes and ketones [32].
The most prevalent biogenic amines present in aquatic and meat products are tyramine, cadaverine, putrescine, histamine, and trimethylamine [33]. Throughout the muscle food deterioration, the formation of histamine, putrescine, and cadaverine are generally used as freshness indicators and could be monitored. Zhai, et al. [34] created an amine-responsive bilayer films by using agar (AG), anthocyanins (AN), gellan gum (GG), and TiO₂ nanoparticles for visual monitoring of meat spoilage. The AG-AN layer served as the detecting layer for volatile amines, while tThe AG-AN/GG-2%TiO₂ film noticed trimethylamine (TMA) at a limit of 0.018 mM, a typical gas from meat spoilage. During silver carp and pork spoilage, the film exhibited a range color variation between the rose-red and green, stress its possible use in intelligent food packaging.
Based on the peroxidase-like activity of (Fe and Co) codoped-CDs, Li, et al. [35] developed a colorimetric tool to detect the cadaverine and the putrescine. With the enzymatic hydrolysis by diamine oxidase, biogenic amines were disintegrated to generate H2O2 which reacts with tetramethyl-benzidine with the catalysis of (Fe,Co)-codoped CDs. The colorimetric method was used to perceive of cadaverine and the putrescine in various fish samples with a limit of 0.06 mg/kg. Checked by HPLC, the recoveries of the colorimetric method were confirmed by standards, signifying that the established colorimetric method was sensitive and accurate.
In order to monitor biogenic amines (BAs), Luo, et al. [36] developed a hydrogel composed of β-d-glucose pentaacetate (β-D-GP), silver ions, and agarose. Under alkaline conditions, in contact with BAs, β-D-GP could be hydrolyzed to form β-d-glucose, which decreases silver ions to silver nanoparticles, and generate visible color variations. These changes can be analyzed with the naked eye or quantified using smartphone-based RGB (red/green/blue) analysis in fish samples. Polyaniline (PANI) synthesized via in situ chemical oxidative polymerization was spray-coated onto flexible interdigitated electrodes (IDEs) for noticing ammonia gas and have been employed for checking food quality. The sensor's electrical response augmented linearly with increasing ammonia concentrations. It confirmed a constant linear response in the 50–150 ppm range and effectively evaluated the meat and sheep liver freshness in real-time[37]. Chang, et al. [38] produced a detecting system provided with an ultrasensitive amine gas sensor to perceive volatile amines from raw fish. Remarkably, the sensor offers an electrical response within 1 min that meticulously links with TVB-N values. The sensor’s ppb-level sensitivity and integrated humidity control enable fast and accurate detection. These findings support the development of real-time, on-site freshness monitoring in fish processing environments. The amine gas sensor is able to detect ammonia, dimethylamine (DMA), and trimethylamine (TMA) at ppb levels, permitting it to monitor volatile compounds released from raw fish and indicate spoilage. The method truthfully releases the effects of storage temperature and a fish portions viz. ventral, dorsal, and lateral on spoilage development. For beltfish and mackerel, the sensors displayed robust correlation with TVB-N values.
Through in-situ polymerization, Shi, et al. [39] deposited the TiO2-PANI- into Silk Fibroin Fiber (SFF). The novel composite (TiO2-PANI/SFF) played the role of an excellent micro sensor exhibiting sensing capability, with a response value equal to 0.82 and a response time of 10 seconds to 100 μg/L of NH3. In pork samples, when utilized to evaluate freshness, the sensor's was powerfully interrelated with TVB-N levels (R² = 0.99). In order to measure the TVB-N in pork by combing 2 non-destructive sensing methods: colorimetric sensors and HIS: hyperspectral imaging [40]. For data fusion and modeling, these authors proposed a BP-AdaBoost which corresponds to an effective backpropagation adaptive boosting algorithm. The performance of model was examined relative to PCA-BPANN: backpropagation artificial neural network model. Test results revealed that the data fusion model outdid the single-sensor models, with BP-AdaBoost proposing superior capability in handling complex data fusion compared to PCA-BPANN. In pork meat, this investigation revealed the possible integrating of HIS and colorimetric sensors, and the BP-AdaBoost algorithm for non-destructive TVB-N.

3.2. Biosensor-Based Detection of Microbial Hazards in Fish, Meat and Meat Products

The occurrence of pathogenic microorganisms in food caused significant dangers to general health safety and can also affect the environment. The biosensors expansion has importantly improved food safety [41]. Conventional microbiological methods characteristically comprise enrichment, filtration, and incubation phases, requiring a time frame of from 2 - 10 days to obtain [42]. Contrarily, modern biosensor-based tools proposed earlier and more precise detection, with the further advantage of on-site pertinence. For pathogens, their toxins, and metabolites, their low detection limits highpoint the importance of highly sensitive analytical tools for guaranteeing the fish, meat and meat products safety.
Across different optical sensing methods, colorimetric, fluorescence, Chemiluminescence Surface Plasmon Resonance (SPR) and Localized Surface Plasmon Resonance (LSPR), are usually employed [43]. In the SPR-based biosensing, normally engages reflectance spectroscopy for the detection of target pathogens, the bioreceptors are fixed to a metal transducer surface. Where specific wavelengths of electromagnetic radiation act towards the metal's electron and generate resonance. When bacterial cells attach to this surface, they induce quantifiable variations in the refractive index [41]. In order to detect pathogenic microorganisms in different meat and meat products, optical biosensors were employed. As an illustration, a fiber-optic immunosensor, fortified with immunomagnetic separation, certainly perceived Listeria monocytogenes in meat at levels as < 3 × 10² CFU/mL [44]. Another method employed an aptamer-based fiber-optic biosensor to select L. monocytogenes in artificially infected ready-to-eat (RTE) meat, effectively identifying it specifically among other microbial strains [45]. Oh, et al. [46] engaged LSPR to detect Salmonella Typhimurium in pork at 4 log CFU/mL within 30 min. To synchronize detect the E. coli O157:H7, Salmonella enteritidis, and Listeria monocytogenes, Zhang, et al. [47] established an SPR biosensor combined to an enrichment broth. In order to simplify selective recognition, polyclonal antibodies which are special for each pathogen were anchored on separate channels of SPR chip. After an enrichment step, chicken meat were analyzed using the SPR system, efficaciously perceiving target microorganisms at 14, 6, and 28 CFU/25 g for E. coli O157:H7, Salmonella enteritidis, and Listeria monocytogenes, respectively. Liang, et al. [48] produced a smartphone-based biosensor to detect microbial spoilage on ground beef. In this study, le lower limit of detection was between 10 and 100 CFU of Escherichia coli K12. Morant-Miñana and Elizalde [49] produced an electrochemical genosensor for the Campylobacter spp detection. This new material, developed from thin-film gold electrodes dropped onto Cyclo Olefin Polymer (COP), displayed high sensitivity, robust linear response observed for Campylobacter spp, and positively authenticated by real poultry meat samples. It displayed similar findings to those obtained with purified PCR products with a concentration ranged between 1 - 25 nM, and a LOD equal to 90 pM. Ohk and Bhunia [4] developed and optimized a multiplex fiber optic sensor able to detect simultnesouly L. monocytogenes, E. coli O157:H7, and S. enterica in food samples. Streptavidin-coated optical sensors were equipped with biotinylated polyclonal antibodies and treated with bacterial suspensions or supplemented food samples for 2 hours. In this study, turkey, ready-to-eat beef, and chicken samples were inoculated with ~102 CFU of each pathogen /25 g was enriched during 18 hours in a selective enrichment medium SEL broth and tested by the biosensor. The sensor positively recognized each pathogen individually or in combination and the detection limit was 10³ CFU/mL for all three pathogens. This new approach, multiplex fiber optic biosensor, could be proper to detect simultaneously Listeria, E. coli, and Salmonella in food, decreasing the necessity for separate single-pathogen detection systems. By virtue of its excellent characteristics like ultra-rapid electron transfer aptitude, great surface/volume ratio, suitability for biological applications, and its single connections with DNA bases of the aptamer, Muniandy, et al. [50] fabricated an rGO-azophloxine nanocomposite (rGO-AP) aptasensor to detect foodborne pathogens. The contact of the label-free single-stranded deoxyribonucleic acid (ssDNA) aptamer with S. Typhimurium was examined by variance pulse voltammetry exploration, and this aptasensor indicated high selectivity and sensitivity for the detection of intact bacterial cells. rGO-AP revealed a linear detection range between 10 to 108 CFU/mL and a good linearity (R2 = 98%). Furthermore, rGO-AP could detect, bacterial concentration ranging from 10-104 CFU/g in the inoculated chicken sample with S. Typhimurium. Rasooly [51] evaluated the potential of Surface plasmon resonance (SPR) biosensors to detect staphylococcal enterotoxin B (SEB), engaging 2 antibodies, in foods. A capturing antibody, covalently enclosed to the biosensor chip surface was performed to the initial binding of the antigen and a second antibody sticks to the captured antigen. Initially, the whole assessment cycle taked 5 minutes when using a single antibody or 8 minutes when two antibodies are employed. Interestingly, SPR biosensor could detect SEB in meat at 10 ng/ml, with initial binding < 2 min. On another study conducted byLiu, et al. [52], a fast detection of Salmonella serotypes B and D in ready-to-eat (RTE) turkey has been explored. These authors proved that a concentration of Salmonella < 3×102 cells/mL at1 hour was attained. Additionally, the findings displayed that the sensor is able to distinguish low concentration of live Salmonella cells from high levels of dead Salmonella cells.

3.3. Biosensor-Based Detection of Contaminants, Antibiotics, and Drug Residues in Fish, Meat And Meat Products

Food quality valuation includes perceiving impurities viz. drug residues, pesticides, toxins and heavy metals. Conventional tools like mass spectrometry and capillary electrophoresis are costly and taking considerable time. To guarantee consumer security, biosensors offer a closer and a gainful alternative with adequate perception. For instance, for heavy metals as As, Cd, Hg, biosensors employed enzymes (e.g. glucose oxidase, urease, cholinesterase, alkaline phosphatase) and genetically modified microorganisms [53]. By developing a chemiluminescence sensor called MIP (molecularly imprinted polymer (MIP), Cai, et al. [54] recognized eight benzimidazoles in beef and mutton, establishing ultrafast sensitivity. In fact, these authors confirmed that the detection limits were ranged between 1.5 and 21 pg/mL, with 18 minutes, and High recovery efficiency (66-91%). In order to identify or fungal or bacterial toxins existing in meat products, electrochemical biosensors are used. As an example, trichothecene (T-2 toxin) was detected inn swine meat [55]. By employing an electrochemical and SPR biosensors, Staphylococcal enterotoxin B were sensed in pork [56], in potted meat [51], respectively. By amperometric biosensor, Dinçkaya, et al. [2] appraised the nitrate concentrations in meat and confirmed that LOD was 2.2 × 10−9 M with a response time equal to 10 s. On the other hand, some studies employed SPR as biosensors to identify drug residues. In several meat species like pork, beef, and chicken, SPR technique was able to detect sulphonamides and chloramphenicol have been quantified [57,58,59]. In order to detect the SDM: sulfadimethoxine in beef and chicken meat, Mohammad-Razdari, et al. [60] established electrochemical biosensor based on pencil graphite electrode (PGE) and adapted with a reduced graphene oxide (RGO) and Au nanoparticles for sulfadimethoxine (SDM). In the best-performing trials, the proposed biosensor showed a linear range from 10− 10−5 M, LOD at 3.7 × 10−16 M towards SDM. For meat sample applications, the aptasensor was applied to fish, chicken, and beef and showed acceptable recovery rates across the tested concentration range, demonstrating dependable performance and accuracy in analytic quantification between 92 and 103%. For the label-free detection of ceftiofur residues in meat trials, Stevenson, et al. [61] developed an affinity-based electrochemical biosensor. These authors validated a platform that can detect ceftiofur within 15 min of using the sample at levels down to 0.01 ng/mL in phosphate-buffered saline and 10 ng/mL in 220 mg ground turkey meat samples. The Table 2 summarizes some examples of biosensors to monitor the quality and safety of fish, meat and meat products.

4. Standardization and Validation of Biosensors in Real-Time Food Quality Monitoring

The standardization and validation of biosensors are indispensable processes for ensuring their reliability, reproducibility, and regulatory acceptance in the food industry. Unlike conventional chemical assays, biosensors often demonstrate significant variability due to differences in biological recognition elements, sensor fabrication, and susceptibility to environmental factors such as temperature, pH, and matrix complexity. This variability makes necessary robust calibration and method validation protocols to ensure consistent performance across food matrices and operational environments [76,77].
Calibration and standardization are foundational steps for establishing accuracy and consistency in biosensor output. The calibration process typically involves the use of matrix-matched reference standards, ideally certified, to reflect real-world food conditions in terms of composition, viscosity, and potential interferents [78]. Biosensors must exhibit predictable and linear responses across a defined concentration range of the target analyte. For example, a heat-transfer biosensor used for detecting trace levels of chemical additives in dairy was calibrated using milk samples with varying fat contents to ensure consistent sensitivity and reproducibility [10].

4.1. Validation

Although harmonized guidelines for validation of biosensor-based methods do not exist, a valid text is represented by the International Council for Harmonisation (ICH) “Bioanalytical Method Validation and Study Sample Analysis – M10 guideline, 2022”. This document was adopted also by the European Medicines Agency (EMA) and the Food and Drug Administration (FDA). Method validation, as defined in the ICH M10 guideline, requires comprehensive evaluation of analytical performance. Key parameters include accuracy, precision (repeatability and intermediate precision), selectivity, sensitivity, linearity, limit of detection (LOD), limit of quantitation (LOQ), carryover, and analyte stability (EMA - European Medicines Agency, 2024; ICH Expert Working Group, 2022; U.S. Department of Health and Human Services Food and Drug Administration, 2022).

4.1.1. Specificity and Cross-Reactivity Challenges

In biosensor-based ligand binding assays (LBA), specificity refers to the sensor's ability to detect only the target analyte without interference from structurally similar compounds, such as analogues, metabolites, or co-formulated substances. This becomes critical when detecting contaminants like veterinary drug residues or pesticide metabolites. Specificity is typically evaluated by spiking blank matrix samples with structurally related compounds at their expected maximal concentrations. A well-validated biosensor should show negligible response to these analogues and maintain accuracy for the primary analyte within ±25% at the extremes of its dynamic range. In cases where specificity is compromised, adjusting the quantification range or employing alternative recognition elements (e.g., more selective antibodies or aptamers) may be necessary.

4.1.2. Selectivity in Complex Food Matrices

Selectivity addresses the biosensor’s performance in distinguishing the analyte from endogenous matrix components that may interfere with detection. This is especially challenging in samples like milk, eggs, or processed foods, where proteins, fats, and enzymes can cause non-specific binding or signal suppression. To ensure selectivity, the assay must be tested in at least 10 different blank food matrix samples, with analyte spiked at both low and high concentrations. The signal from unspiked samples should fall below the lower limit of quantification (LLOQ) in at least 80% of the matrices tested. Selectivity testing should also consider lipemic and hemolyzed conditions, as well as matrices derived from diseased or stressed animal populations when relevant.

4.1.3. Calibration Curve and Reportable Range

Accurate quantification with biosensors depends on the establishment of a calibration curve, relating analyte concentration to signal response. The curve should span from the LLOQ to the upper limit of quantification (ULOQ), ideally covering at least six concentration points plus a blank. Many biosensor platforms use a logistic fit (4- or 5-parameter models) to accommodate non-linear signal responses, especially near saturation zones. A robust calibration curve requires consistency across multiple runs (minimum of six), with at least 75% of calibration points meeting accuracy criteria (±25% at LLOQ/ULOQ; ±20% at other levels).

4.1.4. Accuracy and Precision Requirements

Validation of accuracy (closeness to the true value) and precision (repeatability) is conducted using quality control (QC) samples at multiple concentration levels, typically LLOQ, low, medium, high, and ULOQ. Within-run and between-run performance should be assessed over at least six analytical runs using independently prepared QCs. Acceptable accuracy and precision limits are ±20% (±25% for LLOQ and ULOQ). A total error (sum of bias and variability) threshold of ≤30% (≤40% at extremes) is often applied as an overall acceptance criterion.

4.1.5. Dilution Linearity and High-Dose Hook Effect

Due to the limited dynamic range of many biosensors, dilution of samples with high analyte concentrations is necessary. Dilution linearity must be verified to ensure that sample dilution does not introduce bias. This is also critical for identifying the hook effect, a phenomenon where excessive analyte saturates binding sites, leading to signal suppression. Dilution series should be tested in at least three independent preparations, demonstrating linearity across the measured range, with ≤20% deviation from expected values.

4.1.6. Stability Under Analytical Conditions

Stability testing ensures that storage, processing, and handling conditions do not compromise the biosensor's performance. This includes assessments of freeze-thaw stability, bench-top stability, and long-term storage. For each condition, QCs at low and high concentrations should be evaluated, and analyte recovery should remain within ±20% of nominal values. This step is particularly important for biosensors using biologically active components (e.g., enzymes or antibodies), which are prone to degradation under suboptimal storage.
These criteria ensure the biosensor ability to generate reliable results for target contaminants such as pesticides, preservatives, or industrial pollutants [79]. These validation criteria should be tailored depending on whether the biosensor detects contaminants, chemical additives, toxins, or other analytes. A critical point is also food matrices, in fact the ICH M10 Guideline underlines that other pivotal parameters are matrix effects, incurred sample reanalysis (ISR), and inter-batch reproducibility; all of which are particularly relevant for biosensors deployed in complex food matrices like oils, processed meats, lipid-reach sea foods (e.g., shellfish) [80,81]. In Table 3 a summary of these parameters as well as a brief description is reported.
Despite innovative sensor designs, regulatory approval remains a time-intensive process. In fact, often, apart from a validation study, a comparison study with validated chemical reference methods, such as HPLC or mass spectrometry, is preferred. These comparative assessments are crucial for establishing biosensor equivalence in terms of sensitivity, selectivity, and reproducibility. Without this level of validation, biosensors face challenges in gaining acceptance for routine food safety monitoring, despite offering advantages such as portability and real-time readouts [82,83].
Biosensor integration into quality control systems presents operational challenges, including interoperability with digital traceability platforms, training personnel in sensor operation, and upgrading existing laboratories or processing infrastructure. In large-scale manufacturing environments, biosensor data must seamlessly interface with automated decision-support systems for tasks such as batch release or contamination alerts [84,85].
Furthermore, data harmonization is critical. Standardized biosensor outputs must be structured and formatted for compatibility with central databases that consolidate information from inspections, internal audits, and supply chain feedback. As highlighted by Wijayanti, et al. [86], biosensors are increasingly incorporated into the digitalization of food quality frameworks, but effective deployment requires unified validation standards and interoperable data formats to enable real-time risk assessment and traceability [86].

4.2. Limits and Challenges for Biosensors Application in in Real-Time Food Quality Monitoring

Achieving high sensitivity and specificity remains a central challenge in the development of biosensors for detecting food additives and contaminants. These parameters determine the biosensor’s ability to detect target analytes at trace levels and to discriminate them from structurally similar compounds. In complex food matrices, such as milk or cereals, matrix components can interact with sensor surfaces or recognition elements, leading to background signal noise or false positives [87].
For instance, certain immunoassays for mycotoxins have demonstrated cross-reactivity with masked or metabolized toxin forms, undermining their selectivity. Similarly, surface-enhanced Raman scattering (SERS)-based lateral flow biosensors developed for detecting colistin in milk have shown matrix interference from milk proteins, which reduced analytical clarity despite fast detection times. Such cases highlight the need for advanced recognition elements and sample pre-treatment strategies to mitigate matrix effects and improve signal fidelity. Moreover, the operational stability of biosensors, especially those incorporating biological recognition elements like enzymes or antibodies, is a persistent issue limiting their shelf-life. Enzyme-based biosensors are particularly susceptible to denaturation or leaching during storage, which reduces signal reproducibility and overall reliability [86,88].
Efforts to improve stability have focused on immobilization techniques such as cross-linking, encapsulation in polymeric matrices, or covalent bonding to support materials. These approaches aim to preserve the functional conformation of the biomolecules and enhance resilience to environmental stressors during storage and use. However, long-term validation of such methods under varied food storage conditions remains limited and is critical for regulatory and industrial acceptance. Another critical issue may be represented by environmental factors, including temperature, humidity, and pH, that have a significant impact on biosensor performance. Temperature fluctuations can alter enzyme kinetics, signal generation rates, or the refractive index in optical systems. For example, enzymatic biosensors may show exaggerated signals at elevated temperatures or delayed responses in colder environments. Similarly, pH instability affects the electrochemical response of sensors, especially those incorporating carbon nanomaterials for detecting heavy metals or preservatives [89].
Humidity can degrade sensitive components, particularly in optical biosensors, where uncontrolled moisture introduces signal noise or damages light-sensitive dyes. Moreover, food matrices with variable composition further complicate biosensor operation, reinforcing the need for robust calibration and compensation mechanisms to ensure consistent performance [90].
Some examples of issues in biosensors validation and application for the analysis of food additives and contaminants, along with the study strategies developed for their resolution, are proposed in Table 4.

6. Conclusions

Biosensors have emerged as transformative tools for ensuring the safety and quality of fish, meat, poultry, and related food products. Their capacity to rapidly and sensitively detect contaminants, pathogens, spoilage markers, and drug residues positions them as viable and often superior alternatives to conventional laboratory-based methods. Recent advancements including the integration of nanomaterials, lab-on-a-chip platforms, smartphone interfaces, and IoT connectivity have significantly enhanced their portability, usability, and real-time monitoring capabilities.
Nevertheless, several critical challenges remain. The complexity of food matrices, environmental variability (such as pH, humidity, and temperature), and the inherent instability of biological recognition elements can affect performance and limit reproducibility. Regulatory acceptance is further constrained by the absence of harmonized validation standards and insufficient comparative assessments with gold-standard analytical techniques. Additionally, high development and implementation costs hinder widespread adoption, particularly in resource-limited settings.
Looking forward, the development of biosensors should prioritize robustness, affordability, and compliance with international regulatory frameworks. Embracing the REASSURED criteria ensuring devices are real-time, easy to use, affordable, sensitive, specific, user-friendly, rapid, robust, equipment-free, and deliverable to end users will be key to broader deployment. Integration with AI-powered analytics and blockchain-based traceability systems can also unlock new opportunities for predictive diagnostics and transparent supply chain management. With continued interdisciplinary collaboration and innovation, biosensors are well-positioned to become cornerstone technologies in next-generation food safety and quality assurance systems.

Author Contributions

S.S.: writing—review and editing, writing—original draft, validation, resources, investigation, formal analysis, data curation, conceptualization. T.V.: writing—review and editing, writing—original draft, visualization, validation, supervision, project administration, methodology, investigation, formal analysis, data curation, conceptualization. E.H.: writing—original draft, writing—review and editing, validation, formal analysis, data curation, investigation, visualization. Z.T.T.: writing—review and editing, writing—original draft, visualization, validation, methodology, investigation, data curation. . T.DM.: writing—review and editing, writing—original draft, visualization, validation, methodology, investigation, data curation. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding

Institutional Review Board Statement

Not applicable.

Data Availability Statement

No new data were created or analyzed in this study. Data sharing is not applicable to this article.

Conflicts of Interest

The authors declare no conflicts of interest.

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Figure 1. Schematic representation of meat and fish sample target analytes, biorecognition elements and an analytical method.
Figure 1. Schematic representation of meat and fish sample target analytes, biorecognition elements and an analytical method.
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Figure 2. Diagram illustrating the detection of biogenic amines in meat samples.
Figure 2. Diagram illustrating the detection of biogenic amines in meat samples.
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Figure 3. Illustration of stepwise glucose biosensor preparation process and electrochemical measurement of glucose reduction in fresh meat (reproduced from Uwimbabazi, et al. [16] with permission from the Journal of Food Analytical Methods, copyright 2017).
Figure 3. Illustration of stepwise glucose biosensor preparation process and electrochemical measurement of glucose reduction in fresh meat (reproduced from Uwimbabazi, et al. [16] with permission from the Journal of Food Analytical Methods, copyright 2017).
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Table 1. Type of biosensor employed for fish, meat, poultry and related product quality and safety monitoring.
Table 1. Type of biosensor employed for fish, meat, poultry and related product quality and safety monitoring.
Type of biosensor Target Analyte Source of analyte Bioreceptor Transducer/ Electrode Data visualization device Measured value Reference
Enzyme-based biosensors Histamine Fish Diamine oxidase (DAO) or monoamine oxidase (MAO) enzymes Electrochemical
Screen printed carbon electrodes
cyclic voltammetry (CV), chronoamperometry and electrochemical impedance spectroscopy (EIS) 8.957x10-2 mM [18]
Hypoxanthine Pork meat Xanthine oxidase Electrochemical
Platinum wire as counter electrode
Thermogravimetric Analysis
111.3 µM at 7 days [6]
Putrescine Beef, pork, chicken, turkey and fish meat Putrescine oxidase
Electrochemical
Chemiluminescence
Microplate luminometer
0.8 – 2 mg/L [14]
Xanthine Chicken meat Guanine deaminase and Xanthine oxidase Electrochemical
with fibre optic probe
Spectrometer (OceanOptics) 44 µM at 5 days [15]
Nitrate Meat sample Nitrate reductase Ag/AgCl reference electrode and platinum auxiliary electrode and working electrode glassy carbon (GCE) Voltammetric analysis Detection limit: 2.2 × 10–9 M and limit of quantification: 5.79 x10-9 M [2]
Glucose reduction Glucose oxidase Beef meat Glassy carbon electrode modified with multi-walled carbon nanotubes and chitosan Cyclic voltammetry (CV), differential pulse voltammetry (DPV), and electrochemical impedance spectroscopy (EIS) Reduction in glucose from 0.01-0.06 mmol/L [16]
Immunosensors Chloramphenicol Beef and pork meat samples Monoclonal antibody to CAP (anti-CAP) Electrochemical immunosensor; Electrochemical impedance spectroscopy technique Electrochemical impedance spectroscopy (EIS Detection limit: 0.06 ng/mL [3]
Salmonella enterica, Listeria monocytogenes, and Escherichia coli Ready-to-eat beef, chicken and turkey breast meat Alexa Fluor 647-labeled monoclonal antibodies Streptavidin coated optical waveguides Fluorometer Detection limit: 103 CFU/mL [4]
Calpastatin Beef meat Primary anti-calpastain antibody and secondary enzyme-labelled antibody Potentiostat–galvanostat with
Gold working (W.E.) and counter (C.E.) electrodes silver pseudo-reference electrode
Amperometric detection
481 ng/mL [19]
Tetracycline Poultry muscle samples Lyophilized reconstituted sensor cells Cell-biosensor Bioluminescence with SynergyTM HT Multi-detection Microplate Reader Sensitivity: 10 µg/kg [20]
DNA-based biosensors DNA (Donkey meat) Donkey adulteration in cooked sausages DNA Multi-parameter SPR device with gold chips Surface plasmon resonance (SPR) Detection limit: 1.0 nM [5]
Dopamine Adulterant Beef meat Anti-dopamine substance - Colorimetric sensor Detection limit: 0.13 mM [21]
Bacteria (Campylobacter spp.) Chicken meat Genomic
Campylobacter DNA
Paper membrane, and biotinylated-DNA detection probe Chemiluminescent read-out 3 pg/µL of DNA Detection limit [22]
Table 2. Biosensors to monitor the quality and safety of fish, meat and meat Products.
Table 2. Biosensors to monitor the quality and safety of fish, meat and meat Products.
Analyte Employed electrode and material of detection Immobilization Technique Food product LOD Sensitivity/linear range/ detection time References
Some examples for biosensors detecting freshness of fish, meat and meat products.
Hx XOD within a Nafion matrix on a graphene–titanium dioxide Entrapment Pork 9.5 μM Sensitivity: 4.1 nA/μM
Linear range 20–512 μM
[6]
XOD and horseradish peroxidase Adsorption Raw and treated meat samples 1.8 mg/L Quantitative limit: 6.1 mg L−1 [28]
XOD and polyvinylferrocenium perchlorate matrix on a platinum Adsorption Fish 0.6 μM, Linear range 2.1–103 μM [62]
XOD and platinum electrode with single-walled carbon nanohorns (SWCsNH) and gold nanoparticles (AuNP) Covalent Fish 0.61 Linear range 1.5–35.4 [63]
XOD and uricase within a polypyrrole-paratoluenesulfonate composite film Entrapment Fish 5 5-500 Linear range [64]
XOD on carbon film electrodes and carbon nanotube Cross-linking Fish 0.77 10-130 [65]
XOD onto a modified platinum electrode surface. Entrapment Seafood 0.0023 0.01–10 [64]
XOD onto paper substrate Adsorption Fish 4.1 4–35 [66]
Calpastatin Capillary and optical fiber biosensor Covalent Longissimus muscle from beef Calpastatin activity (R2 = 0.6058) [67]
Cadaverine Receptor molecules onto the surface of thiol-gold Covalent Beef, chicken, or pork [68]
Putrescine Casein onto the electrode surface using glutaraldehyde Covalent Beef, pork, chicken, turkey meat samples LOD: 0.8 mg/L–1.3 mg/L Linearity range: 1–2 mg/L [69]
TVB-N pre-fabricated responsive dyes, embedded onto a paper or polymer film Adsorption Pork meat Correlation coefficient (R2 = 0.932) [40]
Some examples for biosensors detecting pathogen microorganisms and toxins in meat and meat products
Campylobacter spp. Amino-modified DNA probes onto a nylon membrane Covalent Chicken meat LOD: 3 pg/μL of DNA - [22]
Salmonella enterica, Listeria monocytogenes, and Escherichia coli O157:H7 antibodies onto the optical fiber surface using carbodiimide Covalent Beef, turkey breast and chicken LOD: 103 CFU/mL - [4]
SalmonellaTyphimurium
Staphyloccocus aureus
Thiol-modified aptamers onto gold nanoparticles Non-covalent Pork 15 CFU/mL
35 CFU/mL
Recovery rate: 94.12%–108.33% [47]
S. enterica serovar Typhimurium Amine-terminated DNA aptamers onto a carboxyl-functionalized graphene-modified electrode employing carbodiimide Covalent Chicken meat LOD: 1 CFU/mL Linear range (detection): 1–8 log CFU/mL [50]
Salmonella pullorum specific antibodies onto the electrode surface using glutaraldehyde Covalent Chicken meat LOD: 100 CFU/mL Detection time: 1.5 to 2 h [70]
E coli K-12 specific antibodies onto the gold electrode surface. Adsorption Chicken meat LOD: 3 log CFU/mL - [71]
Listeria monocytogenes
thiol-modified DNA aptamers onto gold nanoparticles Covalent Meat samples LOD: 2 log CFU/g Linear detection range : From 10² to 10⁷ CFU/m
Detection time <30 minutes
[45]
L. monocytogenes toxin
S. aureus enterotoxin B
live mammalian cells onto the surface of gold interdigitated microelectrodes Adsorption Salami 10⁴ CFU/mL 100 ng/mL Detection time <1 hour [72]
Staphylococcal enterotoxin B anti-SEB antibodies onto a gold-coated SPR Covalent Meat 0.5 ng/mL 0.5 ng/mL to 20 ng/mL
Detection time <20min
[51]
TrichotheceneT-2 toxin Anti-T-2 toxin antibodies onto a modified electrode surface using glutaraldehyde Covalent Swine meat 0.04 ng/mL 0.05 – 20 ng/mL
Detection time = 30 min
[55]
Some examples for biosensors detecting antibiotics, drug residues, and additives in meat products
Tetracyclines E. colicells in agarose gel on the surface of microplates or membrane Entrapment Poultry muscle samples 2–5 µg/kg 2 to 100 µg/kg.
Detection time = 3Hours
[20]
Chloramphenicol (CAP) CAP–protein conjugate onto the SPR sensor chip Covalent Poultry muscle 100 ng/kg to 1 µg/kg
detection time <30 min
[73]
Oxytetracycline (OTC)
Kanamycin (KAN)
Ampicillin (AMP)
aptamers onto citrate-stabilized gold nanoparticles Adsorption Chicken 0.42 ng/mL
0.31 ng/mL0.28 ng/mL
1–100 ng/mL
1–80 ng/mL
1–60 ng/mL
Detection time = 15 min
[74]
Ractopamine ractopamine–BSA conjugate onto a carboxymethylated dextran chip Covalent Pork 0.09 ng/mL 0.1 – 10 ng/mL
Detection time = 10 min
[75]
Table 3. Summary of Key Validation Parameters for Biosensor-Based Methods according to ICH M10 guideline.
Table 3. Summary of Key Validation Parameters for Biosensor-Based Methods according to ICH M10 guideline.
Parameter Definition Regulatory Expectation Biosensor-Specific Considerations
Specificity Ability to detect only the target analyte, not structurally similar compounds Interference from related compounds should result in <LLOQ signal; accuracy ±25% at extremes Biosensors using antibodies/aptamers must be screened against analogs, metabolites, and additives
Selectivity Differentiation of analyte in presence of matrix components ≥80% of blank matrices should show <LLOQ signal; accuracy within ±25% at LLOQ Must account for interference from fats, enzymes, or proteins common in food matrices
LOD (Limit of Detection) Lowest concentration distinguishable from blank with confidence typically signal/noise (S/N) ≥3 Important for contaminant detection; impacted by sensor noise and baseline stability
LOQ (Limit of Quantification) Lowest concentration quantifiable with acceptable accuracy & precision S/N typically ≥10 Defines lower end of calibration; matrix effects often limit LOQ in real food samples
Calibration Curve Relationship between analyte concentration and sensor response ≥6 levels + blank; logistic fit often used; 75% points within ±20–25% of nominal value Non-linear response at low/high ranges often requires 4/5-parameter modeling
Accuracy Closeness of measured value to true value Within ±20% (±25% at LLOQ/ULOQ); evaluated within- and between-runs Challenging when sensor drift or matrix effects occur; needs robust QC planning
Precision Repeatability of results under same conditions CV ≤20% (≤25% at LLOQ/ULOQ); across ≥6 runs and 5 QC levels Signal variability from biorecognition elements (e.g. enzyme-based biosensors) must be managed
Total Error Sum of bias (accuracy) and variability (precision) Should not exceed 30% (40% at LLOQ/ULOQ) A helpful global indicator of biosensor method performance
Dilution Linearity Consistency of measurement across diluted samples Mean ±20% of expected after correction; ≥3 dilutions tested Needed for samples exceeding range; verifies absence of hook effect
Hook Effect Signal suppression at high analyte concentrations No signal drop-off in undiluted samples expected above ULOQ Particularly relevant in immunoassay-based biosensors
Carry-over Residual analyte signal from prior sample influencing subsequent results Signal in blank after ULOQ standard must be <LLOQ Typically minimal in biosensors; confirm with blank after high calibrator
Stability Analyte remains unchanged during storage, preparation, and analysis Mean ±20% at low/high QC; validated over actual storage conditions Biosensor reagents (e.g. enzymes, aptamers) and analyte stability must both be validated
Table 4. Biosensor applications for food additives and contaminants: key challenges and mitigation strategies.
Table 4. Biosensor applications for food additives and contaminants: key challenges and mitigation strategies.
Analyte Biosensor Type Matrix LOD/ LOQ Key Challenges Mitigation Strategies Study
Carbendazim upconversion-MnO2 luminescent resonance energy transfer food LOD: 0.05 ng·mL−1 specificity aptamer integration and high fluorescence quenching capability of MnO2 nanosheets [91]
cadmium (Cd), lead (Pb) and mercury (Hg) luciferase-based biosensors food LOD:Cd: 0.01 μM Pb: 0.025 nM Hg: 2 nM decrease of sensitivity expression of Pb importers or nonspecific modifications [92]
Nitrate Immobilized Nitrate Reductase dry-cured ham - comparison with HPLC good agreement with standard HPLC method: R 2 = 0.971 [93]
amnesic shellfish toxins: domoic acid Aptamer-Based Biosensor - LOD: 13.7 nM specificity identification and truncation optimization [94]
Paralytic Shellfish Poisoning Toxins Surface Plasmon Resonance-Based Biosensors shellfish - interferences comparison of several extraction methods [95]
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