Submitted:
04 March 2025
Posted:
05 March 2025
You are already at the latest version
Abstract
Keywords:
1. Introduction
2. Materials and Methods
2.1. Fuel Cell Air Path Matching Tool (FCMT)
2.2.1. D System Model
2.2.1. Operating Point Optimisation
3. Results
3.1. 1D Modelling
3.2. Optimisation of Turbine Operating Points
3.3. Matching Tool Results
4. Discussion
5. Future Work
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
- Elgowainy, Electric, Hybrid, and Fuel Cell Vehicles. New York: Springer, 2021. [Online]. Available: http://www.springer.com/series/15436.
- S. Atilhan, S. Park, M. M. El-Halwagi, M. Atilhan, M. Moore, and R. B. Nielsen. Green hydrogen as an alternative fuel for the shipping industry. Curr Opin Chem Eng 2021, 31. [Google Scholar] [CrossRef]
- Heid, C. Martens, and M. Wilthaner. Unlocking hydrogen’s power for long-haul freight transport. McKinsey 2022. [Google Scholar]
- Blunier and, A. Miraoui. Proton exchange membrane fuel cell air management in automotive applications. J Fuel Cell Sci Technol 2010, 7, 0410071–04100711. [Google Scholar] [CrossRef]
- K. Kim et al.. Efficiency improvement of a PEMFC system by applying a turbocharger. Int J Hydrogen Energy 2014, 39, 20139–20150. [Google Scholar] [CrossRef]
- W. Yu, S. Xu, and H. Ni. Air Compressors for Fuel Cell Vehicles: An Systematic Review. SAE International Journal of Alternative Powertrains 2015, 4, 115–122. [Google Scholar] [CrossRef]
- Kerviel, A. Pesyridis, A. Mohammed, and D. Chalet. An evaluation of turbocharging and supercharging options for high-efficiency Fuel Cell Electric Vehicles. Applied Sciences (Switzerland) 2018, 8. [Google Scholar] [CrossRef]
- Wiartalla, S. Pischinger, W. Bornscheuer, K. Fieweger, and J. Ogrzewalla. Compressor Expander Units for Fuel Cell Systems. in Fuel Cell Power for Transportation, Detroit, Mar. 2000.
- Y. Zhang, S. Xu, and C. Lin. Performance improvement of fuel cell systems based on turbine design and supercharging system matching. Appl Therm Eng, 2020, 180. [Google Scholar] [CrossRef]
- J. Hou, M. Yang, C. Ke, and J. Zhang. Control logics and strategies for air supply in PEM fuel cell engines. Appl Energy 2020, 269, 115059. [Google Scholar] [CrossRef]
- N. Ahmadi, A. Dadvand, S. Rezazadeh, and I. Mirzaee. Analysis of the operating pressure and GDL geometrical configuration effect on PEM fuel cell performance. Journal of the Brazilian Society of Mechanical Sciences and Engineering 2016, 38, 2311–2325. [Google Scholar] [CrossRef]
- Y. Qin, Q. Du, M. Fan, Y. Chang, and Y. Yin. Study on the operating pressure effect on the performance of a proton exchange membrane fuel cell power system. Energy Convers Manag 2017, 142, 357–365. [Google Scholar] [CrossRef]
- M. Amirinejad, S. Rowshanzamir, and M. H. Eikani. Effects of operating parameters on performance of a proton exchange membrane fuel cell. J Power Sources 2006, 161, 872–875. [Google Scholar] [CrossRef]
- D. Hu, J. Liu, F. Yi, Q. Yang, and J. Zhou. Enhancing heat dissipation to improve efficiency of two-stage electric air compressor for fuel cell vehicle. Energy Convers Manag 2022, 251, 115007. [Google Scholar] [CrossRef]
- S. M. Milburn, J. J. Cronin, and B. M. Cohen. A Variable Displacement Compressor/Expander for Vehicular Fuel Cell Air Management. in Future Transportation Technology Conference, Vancouver: SAE, Aug. 1995.
- D. Zhao, L. Xu, Y. Huangfu, M. Dou, and J. Liu. Semi-physical modeling and control of a centrifugal compressor for the air feeding of a PEM fuel cell. Energy Convers Manag 2017, 154, 386. [Google Scholar] [CrossRef]
- Menze, M. Schoedel, and J. R. Seume. Numerical Investigation of a Radial Turbine with Variable Nozzle Geometry for Fuel Cell Systems in Automotive Applications. in 14th European Conference on Turbomachinery Fluid Dynamics & Thermodynamics, Gdansk, 2021. [Online]. Available: www.euroturbo.eu.
- S. Martinez-Boggio, D. Di Blasio, T. Fletcher, R. Burke, A. García, and J. Monsalve-Serrano. Optimization of the air loop system in a hydrogen fuel cell for vehicle application. Energy Convers Manag 2023, 283, 116911. [Google Scholar] [CrossRef]
- N. Ahsan, A. Al Rashid, A. A. Zaidi, R. Imran, and S. Abdul Qadir. Performance analysis of hydrogen fuel cell with two-stage turbo compressor for automotive applications. Energy Reports 2021, 7, 2635–2646. [Google Scholar] [CrossRef]
- Y. Zhang, P. Bao, Y. Wan, and S. Xu. Modeling and analysis of air supply system of polymer electrolyte membrane fuel cell system. Energy Procedia 2017, 142, 1053–1058. [Google Scholar] [CrossRef]
- D. Filsinger, G. Kuwata, and N. Ikeya. Tailored Centrifugal Turbomachinery for Electric Fuel Cell Turbocharger. International Journal of Rotating Machinery 2021, 2021. [Google Scholar] [CrossRef]
- Bao, M. Ouyang, and B. Yi. Modeling and optimization of the air system in polymer exchange membrane fuel cell systems. J Power Sources 2006, 156, 232–243. [Google Scholar] [CrossRef]
- G. W. Kulp, S. Gurski, and D. J. Nelson. PEM Fuel Cell Air Management Efficiency at Part Load. in Future Car Congress, 2002.
- J. M. Cunningham, M. A. J. M. Cunningham, M. A. Hoffman, A. R. Eggert, and D. J. Friedman. The Implications of Using an Expander (Turbine) in and Air System of a PEM Fuel Cell Engine. 2000.
- R. Saidur, M. R. Saidur, M. Rezaei, W. K. Muzammil, M. H. Hassan, S. Paria, and M. Hasanuzzaman. Technologies to recover exhaust heat from internal combustion engines. Oct. 2012. [CrossRef]
- J. Feneley, A. Pesiridis, and A. M. Andwari. Variable Geometry Turbocharger Technologies for Exhaust Energy Recovery and Boosting-A Review. Renewable and Sustainable Energy Reviews 2017, 71, 959–975. [Google Scholar] [CrossRef]
- J. Liu, H. Wang, Z. Zheng, Z. Zou, and M. Yao. Effects of Different Turbocharging Systems on Performance in a HD Diesel Engine with Different Emission Control Technical Routes. in SAE Technical Papers, SAE International, 2016. [CrossRef]
- J. Cheong, S. Cho, and C. Kim. Effect of Variable Geometry Turbocharger on HSDI Diesel Engine. in Seoul 2000 FISITA World Automotive Congress, Seoul, 2000.
- M. Schoedel, M. Menze, and J. R. Seume. Experimentally validated extension of the operating range of an electrically driven turbocharger for fuel cell applications. Machines 2021, 9. [Google Scholar] [CrossRef]
- H. Taylor, P. H. Taylor, P. Naik, S. Nibler, and N. Al-Hasan. Optimization of Variable Geometry Turbine Electric Turbocharger for a Heavy Duty, On-Highway Fuel Cell. in ASME Turbo Expo, 2023. [Online]. Available: http://asmedigitalcollection.asme.org/GT/proceedings-pdf/GT2023/87110/V13DT34A004/7046079/v13dt34a004-gt2023-101224.pdf?casa_token=FjiX3e16VWgAAAAA:KMKCtwnJLFUXUvmZcjJnEMDQR1cBmRSsWz1gPDPBIKR_y6fO82Bypeds6iHX6fGbuNDVhBA.
- P. Piqueras, J. de la Morena, E. J. Sanchis, and J. A. Lalangui. Potential of Proton-Exchange Membrane Fuel-Cell System with On-Board O2-Enriched Air Generation. Applied Sciences 2024, 14, 836. [Google Scholar] [CrossRef]
- Zhao, Y. Liu, G. Liu, Q. Yang, L. Li, and Z. Gao. Air and hydrogen supply systems and equipment for PEM fuel cells: a review. Int J Green Energy 2022, 19, 331–348. [Google Scholar] [CrossRef]
- Wang, Z. Xing, S. Sun, W. Chen, and Z. He. Experimental study on the performance of oil-free twin-screw expanders for recovering energy in fuel cell systems. Appl Therm Eng 2020, 165. [Google Scholar] [CrossRef]
- N. C. Baines, Fundamentals of Turbocharging. White River Junction: Concepts NREC, 2005.
- SAE International Recommended Practice, J922 Turbocharger Nomenclature and Terminology. 2011. [CrossRef]
- SAE International Technical Standard, J1826 Turbocharger Gas Stand Test Code. 2022. [CrossRef]
- T. Wittmann, S. Lück, C. Bode, and J. Friedrichs. On the Impact of Condensation and Liquid Water on the Radial Turbine of a Fuel Cell Turbocharger. Machines 2022, 10. [Google Scholar] [CrossRef]
- H. Mao, X. Tang, J. Liu, and S. Xu. Numerical investigation of the non-equilibrium condensation inside a fuel cell turbine with variable geometry. Int J Heat Mass Transf 2023, 217, 124710. [Google Scholar] [CrossRef]












| Reference | Low/part load sys. eff. improvement |
High load sys. eff. improvement |
Compressor power offset by turbine |
|---|---|---|---|
| Martinez-Boggio et al. 2023 [18] | +1% | +8% | Up to 60% |
| Ahsan et al. 2021 [19] | +6% (approx.) across the operating range. | 43.1-47.9% (approx.) | |
| Filsinger et al. 2021 [21] | 9%-39.3% | ||
| Kerviel et al. 2018 [7] | +3.3% (WLTP avg.) vs. single stage compressor +1.6% (WLTP avg.) vs. two-stage compressor |
45.8% on average | |
| Zhang et al. 2017 [20] | +6.9% (approx.) | 25-44.7% (approx.) | |
| Bao et al. 2006 [22] | +3% (approx.) vs. single stage compressor +1% (approx.) vs. two-stage compressor |
||
| Kulp et al. 2002 [23] | +1% (approx.) | +5% (approx.) | |
| Cunningham et al. 2000 [24] | “Largely unchanged” | +4% (approx.) | |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/).