Submitted:
09 April 2024
Posted:
09 April 2024
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Abstract
Keywords:
1.0. Introduction to the EV Value Chain

1.1. Challenges linked to EoL of EV Batteries
1.2. The Case for Battery Recycling
Recycling Reduces the Demand of Raw Material Mining

| Step in the Value Chain | CO2 Emissions/Car (Tonnes) |
|---|---|
| Mining | 3 [14] |
| Battery Production | 7 [15] |
| EV Production | 5-10 [16] |
| Usage | Zero direct emissions; emissions from charging electricity source can vary |
| End-of-Life | N/A |
1.3. Economic Viability of Battery Recycling
1.4. Policies That Help Further Battery Recycling:
2.0. EV Ecosystem in an Indian Context
2.1. Background of EV Growth and Policies in India
2.2. Battery Recycling and Informal Sector
2.3. The Lithium Market in India
3.0. The Case for Battery Recycling in India

3.1. Current Policies Supporting Recycling and Vehicle Scrapping in India
| Policy Initiative | Goals | Areas for further consideration |
| Vehicle Scrapping Policy | After 15 years, if a vehicle fails a mandatory fitness test it is sent for scrapping | Difficult policy to maintain in a larger country. Other nations have stricter vehicle fitness tests through policies that have been implemented for a longer period of time. |
| Cash for Clunkers [28] | Cash Incentives for voluntarily scrapping of old vehicles | Voluntary nature of the program could hinder its success because previous programs needed large incentives to justify voluntary scrapping (i.e USA in 2009) [29] |
| Waste Management Rules | First official mandate requiring a minimum recovery percentage of the materials in a battery. | Challenges related to monitoring and enforcement |
| EPR | Mandating responsible battery waste management | Only recently considered for EV Battery Recycling. Policies might need to be refined to achieve this goal. |
4.0. Battery Technologies and Recycling Technologies
4.1. Lithium Use in Batteries
4.2. Drawbacks of Lithium
4.3. Battery Chemistries

Analysis of Different LIB Chemistries
| Pros | Cons | Companies who Use | Recyclability | |
| Lithium Manganese Oxide | Overcomes the cost and instability compared to other cobalt batteries | High self-discharge rate. Reduced energy density leads to safety concerns | Volkswagen, Early Nissan and Tesla models | Challenging due to manganese, which is reactive and affects stability and efficiency of recycling |
| Lithium Cobalt Oxide | High density to low cost ratio, longer life cycle and thermal stability | Lower voltage meaning less powerful EV performance | BMW and Audi | Moderately recyclable due to established technologies for NMC battery chemistry |
| Lithium Iron Phosphate | Cheaper due to no cobalt, scalability of battery. Stable with long life cycle | Major issues when functioning in cooler temperatures | E-public transport and some Teslas | Less thermal runway so simplified recycling process. Well defined cathode structure for easy separation |
| Lithium Nickel Cobalt Aluminium Oxide | Decent lifespan, power and energy density suitable for premium EV | Low thermal stability (unsafe), can be unreliable and costly | Main Tesla Battery | Complex recycling process due to mix of valuable metals |
4.4. Recycling Technologies

5.0. Battery Recycling Companies in India
| Company | Capacity (tonnes) | Technology | Key Partnerships/Growth Plans |
|---|---|---|---|
| Attero | 20,000 | Mechanical and hydrometallurgical | Investment into facilities for lithium ion battery recycling outside of India. |
| ACE Green Recycling | 1,800 | Electrified hydrometallurgical process. | Planned global expansion Texas, Dubai, New Delhi etc. + local supply chains |
| Lohum Recycling | 1,000. | Hydrometallurgical incorporating repurposing | Presence in the US- Set up facility for upstream capacities [44] + Embracing Informal Sector. Investment into the 2W and 3W market |
| Mahindra CERO | 2400 Vehicles Scrapped | Vehicle Scrappage- Dismantling for spare parts |
Partnerships and projects to deliver value of vehicle scrapping.Initiative aided by government policies |
5.1. Projected Demand for Recycling
5.2. Integrating the Informal Sector
| Policy Initiative | Goals | Areas for further consideration |
|---|---|---|
| Vehicle Scrapping Policy | After 15 years, if a vehicle fails a mandatory fitness test it is sent for scrapping | Difficult policy to maintain in a larger country. Other nations have stricter vehicle fitness tests through policies that have been implemented for a longer period of time. |
| Cash for Clunkers [52] | Cash Incentives for voluntarily scrapping of old vehicles | HVoluntary nature of the program could hinder its success because previous programs needed large incentives to justify voluntary scrapping (i.e USA in 2009) [53] |
| Waste Management Rules | First official mandate requiring a minimum recovery percentage of the materials in a battery. | Challenges related to monitoring and enforcement |
| EPR | Mandating responsible battery waste management | Only recently considered for EV Battery Recycling. Policies might need to be refined to achieve this goal. |
6.0. Battery Recycling in the RoW
| Company | Capacity (Tonnes) | Technology | Key Partnerships/Growth |
| SungEel Hitech | 50,000 [54] | Hydrometallurgical with electrolyte solution treatment to ensure an eco friendly process. [55] | Increasing Presence in the US Building mega-facility in the state of Georgia. [56] Maintaining appearance domestically [57] |
| Licycle Holdings | 80,000 [58] | Mechanical and hydrometallurgical. [59] |
Maintaining Strong Presence in the US and Canada while branching into Europe. [60] + Partnering with Glencore. [61] |
| Redwood Materials | 120,000 [62] | Emphasis on cathode and anode recycling through mechanical and hydrometallurgical . [63] | Automotive Partnerships with VW. Recently received $2bn in debt funding from the DOE and large US auto manufacturers. [64] |
| Hydrovolt Recycling | 12,000 [65] | Automated hydrometallurgical. >95% recovery rate. 100% renewable energy [66] |
Started in Scandinavia with high EV market penetration. Branching into other EU markets. Initial Sustainability- First plant runs on 100% renewable energy. [67] |
6.1. Characteristics of a Successful Recycling Company
Large Recycling Capacity
Sustainable Technology
Domestic Presence
Presence in Multiple Geographies
7.0. Gap Assessment and Recommendations: India
| Current | Ideal | Recommendation + Example | |
| Organized Vehicle Collection Infrastructure | Poor infrastructure stemmed from the informal market. Improper storage of vehicles before scrapping. Voluntary Nature of Vehicle Scrapping |
Applicable to both ICEs and EVs. Efficient + Sustainable collection. Consumer Awareness. |
Policy needs to be tailored to the EV market. Germany EoL Vehicle Act: authorized collection and dismantling facility within 50 km of residency. |
| Organized Battery Recycling Infrastructure | Unorganized Facilities don’t pass government standards. Sustainability of Pyrometallurgical technology should be assessed. Current recycling capacity is not enough to handle future EoL EVs demand. |
Organized Facilities capable of handling future EoL demand Partnerships with manufacturers. Attractive to foreign recycling companies incentivizing recycling infrastructure in India. |
Recycling Capacity. Organization of the informal sector. South Korea-recycling fund is available for facilities to levy fees on manufacturers to fund operations. |
| Consumer Behavior and Policies | Lack of consumer cooperation during the EV EoL process. EPR regulations are recent- difficult to forecast impact. |
Incentivize consumers to collaborate in the EoL process. Recycling companies are compelled to create a circular economy. EPR regulations achieve their goals |
Lack of connectivity between manufacturers and recycling companies. Refined regulations from the Indian government. Norway- Deposit-refund system for EV battery recycling |
| Recycling Technology | Pyrometallurgy base- low quality yield + unsustainable Hydrometallurgy is only present in the largest facilities. |
Hydrometallurgical technologies prominent throughout the country. High quality, safe informal market Research into innovative technology beyond hydrometallurgy |
Lack of incentives for sustainable technology and nation-wide quality checks on informal market Germany- Feed-in tariffs to incentivize sustainable recycling technology |
8.0. Overall Conclusions and Recommendations
Vehicle Collection
Recycling Infrastructure
Consumer Collaboration
Role of Technology in Informal Sector Integration
Battery Chemistry Design for Recycling
Battery Manufacturing for Recycling
Funding
Acknowledgments
Conflicts of Interest
Acronyms
| LIB | Lithium Ion Battery |
| LAB | Lead Acid Battery |
| EV | Electric Vehicle |
| EPR | Extended Producer Responsibility |
| EoL | End of Life |
| GHG | Greenhouse Gas |
| BEV | Battery Electric Vehicle |
| PHEV | Plug-in Hybrid Electric Vehicle |
| NEMMP | National Electric Mobility Mission Plan- NEMMP |
| FAMEII | Faster Adoption and Manufacturing of Hybrid and Electrical Vehicles II |
| 2W | Two wheeler |
| 4W | Four Wheeler |
| PLI | Product Linked Incentive Schemes |
| GST | Goods & Service Tax |
| NMC | Nickel Manganese Cobalt |
| LFP | Lithium Iron Phosphate |
| NCA | Nickel Cobalt Aluminium Oxide |
| CO2 | Carbon Dioxide |
| GHG | Greenhouse Gas |
| p.a | Per Annum |
| CERO | Zero |
| VW | Volkswagen |
| DOE | Department of Energy |
| KWH | Kilowatt Hours |
| GWH | Gigawatt Hours |
Appendix A
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