Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

Effect of Infill Parameters and Nano-Reinforcement on Compression Performance of 3D Printed Polylactic Acid

Version 1 : Received: 5 February 2024 / Approved: 5 February 2024 / Online: 5 February 2024 (15:12:18 CET)

How to cite: Farias, D.; Oliveira, D.C.; Quaresma, L.; Sousa, M.; Pinheiro, M.A.; Angélica, R.S.; Da Paz, S.P.A.; Dos Reis, M.A.L. Effect of Infill Parameters and Nano-Reinforcement on Compression Performance of 3D Printed Polylactic Acid. Preprints 2024, 2024020299. https://doi.org/10.20944/preprints202402.0299.v1 Farias, D.; Oliveira, D.C.; Quaresma, L.; Sousa, M.; Pinheiro, M.A.; Angélica, R.S.; Da Paz, S.P.A.; Dos Reis, M.A.L. Effect of Infill Parameters and Nano-Reinforcement on Compression Performance of 3D Printed Polylactic Acid. Preprints 2024, 2024020299. https://doi.org/10.20944/preprints202402.0299.v1

Abstract

With the advancement of Additive Manufacturing and its applications in various industrial segments, it becomes increasingly important to investigate the processability parameters associated with nano-reinforcement. This study examines the influence of infill parameters, such as patterns (hexagonal, triangular and concentric), shape (solid and honeycomb) and concentrations by mass of Carbon Nanotubes (CNTs) at 1.0 wt% and 2.0 wt% on the mechanical compression properties of the 3D printed material. In this sense, nanocomposites based on Polylactic Acid (PLA) matrix nano-reinforced by CNTs were characterized using the Scanning Electron Microscopy -SEM, X-ray Diffraction, Raman Spectroscopy techniques and mechanical analysis. The mechanical properties of both the matrix and the nanocomposites were determined through mechanical compression tests, in accordance with [1]. SEM revealed compacted regions, voids, and detachment in the structures. XRD characterization indicated PLA predominantly amorphous nature, while CNTs exhibited characteristic diffractions of carbon nanotubes. Raman characterization showcased bands and characteristic vibrations of CNTs and PLA, nanocomposites' vibrational modes combine those of CNTs and PLA. Mechanical compression analysis indicates a direct influence of infill pattern, shape, and nano-reinforcement. The triangle pattern outperformed other patterns, exhibiting a 15.03% increase compared to concentric and 8.8% compared to hexagon infill. In nanocomposites, all showed higher compressive strength than the matrix. For PLA/1.0%CNTs, strength was 16.8%, and for PLA/2.0%CNTs, it reached 39.2%. In honeycomb shapes with infill variations, the triangular pattern excelled with a 0.97% increase over concentric and 6.12% over hexagon patterns. Honeycomb results indicate a 59.6% increase for (PLA/1.0%CNTs) and a 0.48% increase for (PLA/2.0%CNTs) compared to the matrix. This study highlights 3D printing parameters, emphasizing the effectiveness of the triangular pattern and the enhanced strength with the addition of CNTs, providing insights to enhance products manufactured through Additive Manufacturing.

Keywords

Infill Patterns; Fused Deposition Modeling; Mechanical Properties; Nanocomposite.

Subject

Chemistry and Materials Science, Nanotechnology

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