Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

3D Printing and Injection Molding of Biobased Polymer and Biocomposite; and the Effect of Manufacturing Methods and the Printing Layer Thickness on Mechanical Behavior and Water Absorption

Version 1 : Received: 29 December 2023 / Approved: 3 January 2024 / Online: 4 January 2024 (05:38:22 CET)

How to cite: Mukoroh, P.F.; Gouda, F.; Skrifvars, M.; Ramamoorthy, S.K. 3D Printing and Injection Molding of Biobased Polymer and Biocomposite; and the Effect of Manufacturing Methods and the Printing Layer Thickness on Mechanical Behavior and Water Absorption. Preprints 2024, 2024010251. https://doi.org/10.20944/preprints202401.0251.v1 Mukoroh, P.F.; Gouda, F.; Skrifvars, M.; Ramamoorthy, S.K. 3D Printing and Injection Molding of Biobased Polymer and Biocomposite; and the Effect of Manufacturing Methods and the Printing Layer Thickness on Mechanical Behavior and Water Absorption. Preprints 2024, 2024010251. https://doi.org/10.20944/preprints202401.0251.v1

Abstract

The manufacturing method influences the properties of the produced components. This work investigates the influence of manufacturing methods such as fused filament fabrication (3D printing) and injection molding on water absorption, mechanical and thermal properties of the specimens produced from neat biobased poly(lactic acid) (PLA) polymer and poly(lactic acid)/wood composites. Acrylonitrile butadiene styrene (ABS) acts as the reference material due to its low water absorption and good functional properties. The printing layer thickness is one of the factors that affects the properties of a 3D printed specimen. The investigation includes two different layer thicknesses (0.2 mm and 0.3 mm) while maintaining uniform overall thickness of the specimens across two manufacturing methods. 3D printed specimens absorb significantly higher amounts of water than the injection molded specimens, and the increase in the layer thickness of the 3D printed specimens contributes to further increased water absorption. However, the swelling due to water absorption in 3D printed specimens decreases on increased layer thickness. Tensile, flexural and impact properties of all the specimens decrease after water absorption while the properties improve on decreasing the layer thickness. Higher porosity on increasing the layer thickness is the predominant factor. The results from dynamic mechanical analysis and microscopy validate the outcomes.

Keywords

3D printing; injection molding; fused deposition modelling (FDM); poly(lactic acid); layer thickness; mechanical properties; thermal analysis; additive manufacturing

Subject

Chemistry and Materials Science, Polymers and Plastics

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