3.1. DLS analysis
The results of DLS particle size analysis are summarized in Figure 1 and
Table 2.The results in the table show the average grain size and maximum two maxima visible in the graph.
The samples are labelled as follows: the letter indicates the saccharide name, and the numbers indicate the proportion of carbon:boron (for example, F 8:2 indicates a sample containing fructose with 80% carbon and 20% boron).
From the results in
Table 2, it can be concluded that the grain-size distribution in the samples was mostly unimodal.The values included in the ’Maximum 1’ column refer to peaks with intensities greater than 95%. In some samples, the presence of a second peak was registered, but its presence and intensity were due to the presence of fractions that had not been broken down by centrifugation or ultrasound action (they can be considered as impurities)
Figure 1.
DLS analysis results.
Figure 1.
DLS analysis results.
Figure 1 shows the dependence of the particle size in suspension on the ratio of carbon to boron (C:B) in the prepared precursor mixtures. In samples containing inulin and glucose prior to hydrothermal treatment, a decrease in the average grain size was noticeable as the proportion of boron increased, whereas for the other samples, this relationship was only apparent for samples containing more than 60 wt. % carbon, and the highest average grain size was recorded for the samples in which the precursor was sorbitol.
3.2. FT-IR analysis
Spectrophotometric measurements of the tested samples were performed, and FT-IR spectra were obtained. Both the recrystallized and freeze-dried precursors were studied, the obtained spectra were analyzed, and the characteristic bands were marked using available databases. The influence of the method of dehydration of suspensions, which are the products of hydrothermal treatment, on the chemical composition of the precursors obtained was analysed
Figure 2.
FT-IR spectra for boron-saccharide precursors after hydrothermal treatment, obtained by recrystallization with glucose as a carbon source.
Figure 2.
FT-IR spectra for boron-saccharide precursors after hydrothermal treatment, obtained by recrystallization with glucose as a carbon source.
Figure 3.
FT-IR spectra for boron-saccharide precursors after hydrothermal treatment, obtained by freeze-drying with glucose as a carbon source.
Figure 3.
FT-IR spectra for boron-saccharide precursors after hydrothermal treatment, obtained by freeze-drying with glucose as a carbon source.
Figure 4.
FT-IR spectra for boron-saccharide precursors after hydrothermal treatment, obtained by recrystallization with sorbitol as a carbon source.
Figure 4.
FT-IR spectra for boron-saccharide precursors after hydrothermal treatment, obtained by recrystallization with sorbitol as a carbon source.
Figure 5.
FT-IR spectra for boron-saccharide precursors after hydrothermal treatment, obtained by freeze-drying with sorbitol as a carbon source.
Figure 5.
FT-IR spectra for boron-saccharide precursors after hydrothermal treatment, obtained by freeze-drying with sorbitol as a carbon source.
FT-IR spectra for two different precursors (glucose and sorbitol) for two dehydration methods are presented; analogous spectra were obtained and analyzed. From the graphs (Figs 2-5), the repeatability of the absorption bands in almost all spectra was noted. The positions of the bands were independent of the weight ratios of the substrates involved in the reactions under hydrothermal conditions, whereas their intensities changed, indicating the similarity of the products obtained at this stage of research. Distinctly different from the others are the spectra of sorbitol, which may indicate a different reaction mode. Based on literature data [4,5],
Table 3 was prepared, in which the interpretations of bands visible on the obtained spectra are given.
Analysis of the spectra in which inulin and fructose were the precursors revealed that they were identical in terms of spectral position (both precursors were ketoses). Comparing the precursors formed using saccharides belonging to different groups (aldoses and ketoses), it can be concluded that the products obtained are qualitatively similar. However, the proportions of the individual chemical bond types and elemental groupings were not similar, as indicated by the different intensities of the corresponding bands. Significant differences were observed in the spectra of sorbitol. The observation of bands corresponding to bonds between oxygen and hydrogen, carbon and hydrogen, and oxygen and carbon indicates that the reactants did not completely decompose during hydrothermal treatment. The 814 cm−1 and 643 cm−1 bands confirm the presence of HMF in the boron-saccharide precursors obtained
3.3. SEM images for precursors
The figures below show SEM images taken with a NOVA NANO SEM 200 scanning electron microscope from FEI EUROPE COMPANY.
Figure 6.
SEM images of the saccharide precursors obtained using the hydrothermal method from glucose and dried by recrystallization. Weight ratios of carbon to boron: a) 8:2, b) 7:3, (c) 6:4, (d) 5:5.
Figure 6.
SEM images of the saccharide precursors obtained using the hydrothermal method from glucose and dried by recrystallization. Weight ratios of carbon to boron: a) 8:2, b) 7:3, (c) 6:4, (d) 5:5.
From the images shown in Figure 18, it can be seen that the spheres formed during the hydrothermal treatment of glucose were characterized by a smaller grain size than in the case of fructose. In the images of the samples with a boron content of less than 50% in the precursor, only spherical structures were visible and not deformed, but aggregation and agglomeration were observed. In the case of a sample with a carbon-to-boron weight ratio of 7:3, bi-modality of the precursor grain size distribution was noted. Particles of boric acid were only visible in the case of the sample with an equal weight ratio of carbon to boron
Figure 7.
SEM images of the saccharide precursors obtained by the hydrothermal method from glucose and freeze-dried. Weight ratios of carbon to boron: a) 8:2, b) 7:3, (c) 6:4, (d) 5:5.
Figure 7.
SEM images of the saccharide precursors obtained by the hydrothermal method from glucose and freeze-dried. Weight ratios of carbon to boron: a) 8:2, b) 7:3, (c) 6:4, (d) 5:5.
The microstructure images produced by SEM analysis showed that freeze-drying affected the morphology of the product (the same was true for other sugars, e.g., fructose).The sample with a low boron content was morphologically very similar to its counterpart dried by recrystallization. Samples 7:3 and 6:4 were characterized by significant agglomeration of carbon spheres with boric acid in between. The image of the sample with the highest boron content shows sparse carbon spheres within the boric acid matrix. The pronounced bi-modality of the grain size distribution was attributed to the precursor obtained by the hydrothermal treatment of a mixture of glucose and boric acid with carbon-to-boron ratios of 7:3 by weight.
Figure 8.
SEM images of the saccharide precursors obtained by the hydrothermal method from sorbitol and dried by recrystallization. Weight ratios of carbon to boron: a) 8:2, b) 7:3, (c) 6:4, (d) 5:5.
Figure 8.
SEM images of the saccharide precursors obtained by the hydrothermal method from sorbitol and dried by recrystallization. Weight ratios of carbon to boron: a) 8:2, b) 7:3, (c) 6:4, (d) 5:5.
The SEM images shown in Figure 22 are significantly different from all the boron-saccharide precursor photographs shown above. The presence of carbon spheres, which is characteristic of the hydrothermal treatment of saccharides, was not clearly observed. The consistency of the product obtained after recrystallization resembled that of a glassy polymer. The organic nature of the obtained precursors was confirmed by the dark traces visible in the photograph of sample 8:2, which are areas burnt off under electron microscopy. As the proportion of boron to carbon increased, crystallites of boric acid could be seen on the surface of the polymer.
Figure 9.
SEM images of the saccharide precursors obtained by the hydrothermal method from sorbitol were freeze-dried. Weight ratios of carbon to boron: a) 8:2, b) 7:3, (c) 6:4, (d) 5:5.
Figure 9.
SEM images of the saccharide precursors obtained by the hydrothermal method from sorbitol were freeze-dried. Weight ratios of carbon to boron: a) 8:2, b) 7:3, (c) 6:4, (d) 5:5.
As shown in Figure 23, the freeze-drying process affected the morphology of the resulting product, regardless of the precursor used.Boric acid is visible in the SEM images.Powders with a weight proportion of carbon greater than 50% obtained by freeze-drying immediately absorbed the water present in the air when removed from the vacuum.Samples with a high proportion of carbon were characterized by the consistency of liquids with very high viscosities.
Based on the studies presented above, a graph comparing the particle sizes of the precursors before and after the dehydration process (considering both possible recrystallization and dehydration processes) was plotted.
Figure 10.
Comparison of precursor particle sizes before and after dehydration.
Figure 10.
Comparison of precursor particle sizes before and after dehydration.
The data shown in Figure 10 demonstrate that the dehydration process, carried out by both freeze-drying and recrystallization, affects the particle size of the boron-saccharide precursors for samples in which polysaccharide inulin was the carbon source. The diameter of the inulin precursor after water removal was 40 times that of the particles in the suspension, indicating that spherical precursor particles with diameters of 4-8 μm were agglomerates of smaller spheres with diameters of approximately 0.2 μm.
3.3. SEM images for final B4C product
B4C powders were produced using the boron-saccharide precursors tested according to the procedure described above.
Figure 11.
SEM images of boron carbide powders produced from a glucose precursor dried by recrystallization. Weight ratios of carbon to boron: a) 8:2, b) 7:3, c) 6:4, d) 5:5.
Figure 11.
SEM images of boron carbide powders produced from a glucose precursor dried by recrystallization. Weight ratios of carbon to boron: a) 8:2, b) 7:3, c) 6:4, d) 5:5.
The SEM images are shown in Fig. 11. shows a change in the morphology of the resulting B4C powders with changing C:B ratios. However, structures that were significantly different from the precursors used in the reaction were only visible at boron weight ratios above 70%.The grain morphology was different in the images of the samples with the highest proportion of carbon in the precursor. At a lower boron proportion, particles that are aggregates of plate-shaped grains are visible. For samples with the highest proportion of boron, the grains had a near-spherical shape. The size of the microstructural elements increased as the proportion of carbon in the precursors decreased. Based on EDS analysis, the large particles visible in the image (Fig 11D) were partly composed of boron carbide. The SEM image shows the interior of the particles, whose microstructure was clearly porous. The pores are spherical in shape. The recorded proportion of carbon (greater than 20%) suggests that none of the precursors building large grains reacted.
Figure 12.
SEM images of boron carbide powders produced from a glucose precursor by freeze-drying. Weight ratios of carbon to boron: a) 8:2, b) 7:3, c) 6:4, d) 5:5.
Figure 12.
SEM images of boron carbide powders produced from a glucose precursor by freeze-drying. Weight ratios of carbon to boron: a) 8:2, b) 7:3, c) 6:4, d) 5:5.
The SEM images shown in Figure 12 provide evidence that, as the proportion of boron in the reaction mixture increases, there is a gradual agglomeration of the precursors, followed by a reaction between boron and carbon. A particle form different from the spherical form was visible only in the case of the sample with the highest boron content. EDS analysis showed that only particle "I" in Fig12D is made of boron carbide, while structure "II" is an agglomerate of unreacted precursors.
Figure 13.
SEM images of boron carbide powders produced from the sorbitol precursor dried by recrystallization. Weight ratios of carbon to boron: a) 8:2, b) 7:3, c) 6:4, d) 5:5.
Figure 13.
SEM images of boron carbide powders produced from the sorbitol precursor dried by recrystallization. Weight ratios of carbon to boron: a) 8:2, b) 7:3, c) 6:4, d) 5:5.
SEM images showed that precursors containing sorbitol as a carbon source for as low as 20 wt% boron allowed the boron carbide formation reaction to occur. The grains were composed of agglomerates of lamellar particles whose dimensions increased with increasing boron content in the reaction mixture. For samples with a boron content of less than 40%, areas of morphology significantly different from lamellae, which are boron carbide grains, were visible. For samples in which the boron content in the precursor exceeded 30%, only crystallites could be seen in the SEM images.EDS analysis showed that for sorbitol precursors, the formation of B4C occurred independently of the C:B ratio in the synthesis substrate.
Figure 14.
SEM images of boron carbide powders produced from a sorbitol precursor by freeze-drying. Weight ratios of carbon to boron: a) 8:2, b) 7:3, c) 6:4, d) 5:5.
Figure 14.
SEM images of boron carbide powders produced from a sorbitol precursor by freeze-drying. Weight ratios of carbon to boron: a) 8:2, b) 7:3, c) 6:4, d) 5:5.
SEM analysis proved that sorbitol precursors allow boron carbide to be obtained at low-boron-weight shares. The effect of freeze-drying as a method of precursor dehydration on their morphology is not clear. Samples with C:B ratios of 6:4 and 7:3 showed particles with larger dimensions than those obtained using recrystallized precursors. The sample with the highest boron content, on the other hand, was characterized by significantly smaller platelet dimensions compared to a sample of identical composition not subjected to freeze-drying. The platelets were elongated and formed agglomerates, and EDS analysis showed a different trend (compared with the other cases studied).The sample containing the highest amount of boron in the precursor after synthesis contained only 25% boron in the area capable of forming a boron carbide crystallite. The boron content characteristic of the boron carbide homogeneity range, on the other hand, was characterized by a sample with 80% by weight of carbon atoms in the precursor.