Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

A Computational Study on Structural and Thermal Behaviour of Disc Brake Rotors With Varying Design and Material

Version 1 : Received: 15 June 2023 / Approved: 19 June 2023 / Online: 19 June 2023 (09:41:39 CEST)

How to cite: Borthakur, P.; Bahl, S.; Singh, S. A Computational Study on Structural and Thermal Behaviour of Disc Brake Rotors With Varying Design and Material. Preprints 2023, 2023061338. https://doi.org/10.20944/preprints202306.1338.v1 Borthakur, P.; Bahl, S.; Singh, S. A Computational Study on Structural and Thermal Behaviour of Disc Brake Rotors With Varying Design and Material. Preprints 2023, 2023061338. https://doi.org/10.20944/preprints202306.1338.v1

Abstract

The disc brake rotors are designed to withstand both, Maximum possible deceleration (emergency braking) and a series of frequent braking cycles. A effective rotor design and superior heat dissipating material provide better performance during the braking mechanism. In this experiment, modified ventilated disk brake rotors are developed with holes and slots and the stress, deformation, heat flux and temperature distribution has been analysed. Designing of the Finite element models of the rotor are created with SolidWorks and simulated using ANSYS. Structural and thermal characteristics are compared with a reference disk brake rotor of the motorcycle (TVS Apache RTR180). It is found that the modified rotors outperform the conventional one in terms of stress generation, temperature distribution and deformation. Furthermore, this Analysis helps us to find out the best suited material for one of the proposed designs. This experiment provides us an insight of the structural and thermal characteristics of the geometrically modified rotor that can be used to upgrade and outperform the current disc brake rotor used in the motorcycle (TVS Apache RTR180).

Keywords

Disk brake rotor; Structural; Thermal; Carbon Fibre Reinforced Polymer

Subject

Chemistry and Materials Science, Metals, Alloys and Metallurgy

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