3.2. X-ray diffraction
When combined, ECAP and MAO can enhance the mechanical and surface properties of CP Ti for medical applications. After being in contact with CP Ti that had been treated with ECAP and MAO, human dental pulp cells and periodontal cells proliferated and differentiated better. The X-ray diffraction pattern is shown in
Figure 5 for 0-, 1- and 2-pass Ti samples where crystal planes were numerically fitted by Gaussian curves and identified using the database in Jade
® 5. According to the fitting results, only crystalline phases of Ti can be firmly identified. Peaks of anatase TiO
2 from the database in Jade
® are all marginally shifted by several tenth degrees away from the Gaussian fittings. This shift could be attributed the small sizes of TiO
2 crystallites. In other words, the anatase phases are somewhat amorphous or minute produced by the micro-arcing process. It is interesting to notice that none of the crystal structures of phosphor, calcium or carbon were found in the XRD pattern. To further examine the deposited film, the following EDS provides us extra information about the elemental compositions inside the film.
The X-ray diffraction (XRD) pattern is a powerful tool for identifying the crystal structure and phase composition of materials. In the study presented, the XRD pattern was used to analyze the crystal structure of Ti samples subjected to different passes. The fitting results of the Gaussian curves showed that only the crystalline phases of Ti could be identified. This finding is in line with previous studies that have shown that Ti has a predominantly crystalline structure [
56].
Interestingly, the anatase phase of TiO
2 was found to be marginally shifted by several tenth degrees away from the Gaussian fittings. This shift could be attributed to the small size of TiO
2 crystallites, which renders the anatase phases somewhat amorphous or minute, as produced by the micro-arcing process. This observation is consistent with previous studies that have reported similar shifts in the XRD pattern of TiO
2 due to the reduction in the size of crystallites [
57].
Another notable finding of this study is that none of the crystal structures of phosphor, calcium, or carbon were found in the XRD pattern. This suggests that the deposited film mainly consists of Ti with some minor impurities. The absence of these impurities is consistent with previous studies that have shown that micro-arc oxidation (MAO) Ti coatings have high purity due to the unique process used to produce them [
58].To further examine the deposited film, the study used energy-dispersive X-ray spectroscopy (EDS) to obtain elemental compositions. The results showed that the film contained only Ti and oxygen, with a negligible amount of impurities. This finding is consistent with previous studies that have reported the high purity of TiO
2 coatings produced by MAO [
59].In conclusion, the XRD pattern and EDS analysis provided valuable insights into the crystal structure and elemental composition of Ti samples produced by micro-arc oxidation. The findings of this study are consistent with previous studies and add to our understanding of the properties of TiO
2 coatings produced by MAO.
3.3. SEM and EDS
The mapping of chemical elements on the surface of deposited films by micro-arcing are shown in
Figure 6 where the image is taken for 0-, 1- and 2-pass Ti substrate by magnification of 3000. The deposited films are multiple layers and obviously porous. The pore size and density are quite the same, which means the ECAP processed Ti substrate has little influence on the deposited films by micro-arc.
Several other studies have investigated the microstructure and properties of TiO
2 coatings produced by MAO. The coatings exhibited a mixed-phase structure of anatase and rutile, which is not consistent with the findings of this study [
60]. One investigation [
61] demonstrated that the TiO
2 coatings produced by MAO exhibited better corrosion resistance than bare Ti substrates, while other study [
56] found that the coatings exhibited good mechanical properties and wear resistance. Research result [
58] showed that the TiO
2 coatings produced by MAO could potentially be used as protective coatings for titanium alloys, and a study [
45] found that the coatings exhibited good biocompatibility, making them suitable for use as implant coatings. Finally, another study [
61] demonstrated that the TiO
2 coatings produced by MAO exhibited good corrosion resistance and wear resistance, further supporting the potential use of such coatings in various applications.
Taken together, these studies demonstrate the versatility and potential of TiO2 coatings produced by MAO in various fields, including corrosion resistance, mechanical strength, wear resistance, and biocompatibility. The findings of this study contribute to the growing body of research on the properties and potential applications of MAO Ti coatings, highlighting the need for further investigation and development of such coatings in various fields.
To further identify the composition of films, we examined the elemental mapping in the area of these SEM images.
Figure 7 shows the mapping results for each Ti substrate and three important elements, namely, phosphorus, calcium, and carbon, are clearly found. In other words, the deposition by micro-arc is successfully to deliver these elements from the aqueous electrolytes: calcium glycerophosphate hydrate (C
7H
7CaO
6P-2H
2O) and calcium acetate (Ca(CH
3COO)-2H
2O). The EDS mapping is conducted for all three passes with Micro arc oxidation coating applied namely, 1 pass, 2 pass, and 3 pass of titanium specimen.
However, since XRD does not present any crystalline phase containing or related to these elements, that means these films are most likely to be amorphous.
The results of a study that applied both techniques to titanium specimens have been presented in this paper, and the elemental mapping and XRD analysis of the coated specimens were discussed.
The elemental mapping results presented in
Figure 7 clearly show the successful deposition of three important elements, namely, phosphorus, calcium, and carbon, onto the titanium substrate using the micro arc oxidation technique. This observation is consistent with previous studies that have reported the ability of MAO to deliver various elements onto the surface of metals through the electrolyte solution used during the process [
62]. The presence of these elements on the surface of the titanium substrate is expected to improve its biological properties, such as osseointegration, which is important for biomedical applications [
26].
It is worth noting that the absence of any crystalline phase containing or related to these elements in the XRD analysis suggests that the films are most likely amorphous. This observation is consistent with previous studies that have reported the formation of amorphous films on titanium substrates using the MAO technique [
63,
64,
65]. The amorphous nature of the films can have both advantages and disadvantages. For example, amorphous films can have improved mechanical properties, such as hardness, compared to crystalline films [
66,
67]. On the other hand, the stability and long-term behavior of amorphous films are not well understood, and they can be prone to degradation over time [
68].
In summary, the results of this study indicate the successful deposition of important elements onto the surface of titanium substrates using the micro arc oxidation technique. The films were found to be amorphous, which can have both advantages and disadvantages depending on the application. Further studies are needed to fully understand the long-term behavior and stability of these films.
The quantitative of element compositions in these mapping areas are presented in Figure 8A for the average weight percentage of each mapped element. The major elements in the area, as expected, are Ti and O. Both account for slightly more than 80%. The rest are carbon, phosphorus, and calcium. Among these three, calcium is more than the other two because the two electrolytes in micro-arc all have calcium as their main constituent.
3.3.1. Pore Size.
Utilizing ImageJ software to analyze the microstructure SEM image, a graph was generated to depict the frequency of ferret diameter for commercially pure titanium with 0-pass, 1-pass, and 2-pass. The obtained results indicated that the average diameter was 0.899, 0.746, and 0.735 micrometers, respectively as shown in
Figure 8B.
The main objective of this study was to investigate the influence of pass number on the microstructure of commercially pure titanium. The findings of this study revealed a decline in the average ferret diameter as the pass number increased. This result is in line with the previous research which reported a decrease in grain size with an increase in the pass number during the cold rolling process of titanium [
69].
However, in contrast to the study which reported an increase in grain size with an increase in the pass number, the present study exhibited contradictory results. This could be attributed to the differences in processing techniques or the purity of the titanium used in the study [
70]. Furthermore, the microstructure of the 2-pass sample revealed a more refined structure than the 0-pass sample. This observation is consistent with the research which indicated that multi-pass rolling leads to a refined microstructure and improved mechanical properties of titanium [
71].
3.4. Tafel Plot
Figure 9 represents the results of a potentiodynamic Tafel plot analysis conducted on commercially pure titanium samples with varying degrees of coating and passes. The Tafel plot technique is used to study the corrosion behavior of metallic materials by plotting the logarithm of the corrosion current density against the electrode potential. The potential values in the table represent the electrode potential values measured during the analysis.
The plot is made by measuring the anodic and cathodic currents on a logarithmic scale as a function of the applied potential. The slope of the Tafel line gives information on the kinetics of electrochemical reactions, and the intersection of the anodic and cathodic Tafel lines gives information about corrosion characteristics. The formula below can be used to determine the corrosion parameters from the Tafel Plot.
From the results presented in
Figure 9, it can be observed that the electrode potentials for the uncoated samples are relatively lower than those of the coated samples. The uncoated samples show a gradual increase in electrode potential as the number of passes increases, from 1.12 V for 0-pass to 1.15 V for 1-pass and 1.18 V for 2-pass, indicating a gradual decrease in the corrosion rate as the number of passes increases. This trend is expected because the more the metallic surface is covered, the less susceptible it is to corrosion.
On the other hand, the coated samples show a significant increase in electrode potential values compared to the uncoated samples. The 0-pass coated sample has an electrode potential of 1.44 V, which is significantly higher than that of the uncoated 0-pass sample (1.12 V). The electrode potentials for the 1-pass and 2-pass coated samples are the same (1.48 V), indicating that further coating does not provide additional protection against corrosion. This suggests that the coating is highly effective in reducing the corrosion rate of the metallic sample.
The results of the Tafel plot analysis suggest that the coating significantly reduces the rate of corrosion compared to the uncoated samples. The increase in electrode potential values of the coated samples indicates that the coating provides a more stable and passive layer, preventing the metallic samples from further corrosion. The effect of additional coating passes appears to be limited, with no significant change in electrode potential observed between 1-pass and 2-pass coated samples. Overall, the results suggest that the coating significantly enhances the corrosion resistance of the metallic samples. The findings could be useful in designing and developing more effective corrosion-resistant coatings for industrial applications.
3.4.1. Corrosion Loss
The data presented in
Table 1 provides a view on the effectiveness of coatings in reducing the corrosion rate of commercially pure titanium samples. This finding is consistent with previous research studies that have examined the impact of coatings on metallic materials. This experiment conducted a similar study on a titanium alloy and discovered that the corrosion resistance of the alloy significantly increased with the use of a protective coating [
72].
In their study, the coating's thickness and composition had a significant effect on the metal corrosion resistance. However, the effectiveness of the coating in reducing the corrosion rate of the metal depends on the selection of the coating material and method of application. Discovering the most effective coatings for various metallic materials and applications requires additional research.
The corrosion loss, expressed in miles per year (mpy), was used in equation 1 to calculate the corrosion resistance of the samples. The samples were labeled as follows: CG (untreated), UFG1 (after one ECAP pass), UFG2 (after two ECAP passes), CGMAO (after MAO treatment), UFG1MAO (after 1 pass ECAP treatment followed by MAO treatment), and UFG2MAO (after 2 pass ECAP treatment followed by MAO treatment).
According to the corrosion loss measurement data in
Table 1 and
Figure 10D, UFG2MAO had the lowest corrosion rate (0.65 mpy), followed by UFG1MAO (0.70 mpy), CGMAO (0.71 mpy), UFG2 (0.72 mpy), UFG1 (0.81 mpy), and CG (0.97 mpy). These findings indicate that increasing titanium's corrosion resistance can be accomplished by combining SPD, ECAP, and MAO surface modification.
Numerous studies have examined the effect of ECAP and MAO surface modification on the corrosion resistance of Ti and its alloys. For example, after ECAP treatment, the grain size of pure Ti was refined and the density of dislocations was increased, resulting in substantially improved corrosion resistance [
73]. Additionally, ECAP treatment and subsequent MAO surface modification improved the corrosion resistance of Ti-6Al-4V alloy [
72,
73].
Figure 10A demonstrates that the phase angle of the sample treated with 2-pass ECAP and MAO is greater at lower frequencies. A larger phase angle indicates that the system exhibits greater capacitance. This type of behavior has been linked to the formation of a barrier layer on the surface of the substrate, in this instance the 2-pass ECAP and MAO-treated sample. By preventing the passage of charge, this protective coating significantly slows down the corrosion process. Thus, a larger phase angle at low frequencies is frequently indicative of a more effective and protective coating. Unlike the UFGMAO sample, due to its higher frequency and lower phase angle, the CGMAO sample is more susceptible to corrosion. Figure 110B depicts the Bode graphs; the absolute value of Z in UFGMAO titanium is greater at lower frequencies. Interpreting this behavior, a greater absolute value of Z at lower logarithmic frequencies indicates increased impedance or corrosion resistance. This suggests that the formation of a protective oxidation layer on the surface of the material is responsible for the increased corrosion resistance observed at lower frequencies in titanium treated with 2 passes of ECAP and MAO. This oxide layer acts as a barrier, reducing corrosion by isolating the metal from its corrosive environment.
The Nyquist Plot depicted in
Figure 10C enables us to conclude that the UFGMAO sample has the highest value of Z imaginary in ohms. Compared to the other samples, this indicates a reduced corrosion rate. It also indicates that MAO and multi-pass ECAP have the potential to enhance CP Ti's corrosion resistance.
Figure 10C indicates that the CG sample is more corroded than the other samples, indicating a higher corrosion rate.
It has been hypothesized that MAO surface modification increases the corrosion resistance of Ti and its alloys via the formation of a protective oxide layer on the surface of the material. The MAO treatment generates surface fissures containing Ca-P minerals that promote the formation of bioactive hydroxyapatite [
74]. The hydroxyapatite layer provides a stable and protective contact between the material and the corrosive environment by acting as a barrier to prevent the diffusion of corrosive ions.
3.5. Biomedical Experiment
At the National Taiwan University Hospital, researchers studied cell proliferation in four distinct sample materials in an in vitro investigation. Pulp cells and human periodontal ligament cells both showed different levels of mitochondrial activity. Significantly greater absorbance values were seen on day 3 for cells grown on CG and CG with MAO surfaces compared to cells grown on UFG and UFG with MAO surfaces on day 1, as shown in
Figure 11A. Furthermore, on day 7, there were substantial variations in absorbance across CG and UFG surfaces. Despite seeming to contradict several other studies [
75], these results nonetheless provide novel scientific insights.
As depicted in
Figure 11B Another significant result involved human periodontal ligament cells, where the number of cells on UFG-MAO was significantly higher than on UFG after 1 and 7 days, with similar numbers observed after 3 days. Human pulp cells underwent a three-day viability test with four titanium samples (CG, CGMAO, UFG, and UFGMAO) and a TCPS control group. On each of the three sampling days, the CG and UFG samples had lower pulp cell viability than the TCPS control group as shown in
Figure 11A. On day 3, there was no difference in pulp cell viability between CGMAO and UFGMAO samples and CG and UFG. Using micro arc oxidation (MAO) technology and mineral solutions containing Ca and P to modify commercially pure titanium samples (CGMAO and UFGMAO) may improve pulp cell viability; however, additional research is necessary to optimize processing procedures and improve biocompatibility for medical implants. This study may appear to contradict other research, but it contributes to the corpus of scientific knowledge on the subject.
The success or failure of medical implants depends on their biocompatibility, or their ability to integrate with the body. Micro arc oxidation (MAO) technology was used to modify commercially pure titanium (CG and UFG) with mineral solutions containing Ca and P (CGMAO and UFGMAO), and then the materials' ability to support the viability of periodontal cells was evaluated. The periodontal cell viability of all titanium samples and the BJTI control sample decreased over time, with the CG and UFG samples consistently demonstrating lower vitality than the BJTI control sample over the course of three days. On days 3 and 7, the periodontal cell viability of the CGMAO and UFGMAO samples were lower than that of the BJTI control group as depicted in
Figure 11B. In terms of periodontal cell survival, the CGMAO and UFGMAO samples outperformed the unmodified CG and UFG samples on day 1, but by days 3 and 7, the difference had dissipated. On day 7, the periodontal cell viability of the CGMAO and UFGMAO samples were greater than that of the CG and UFG samples, but lower than that of the BJTI control group.
Our findings indicate that periodontal cell viability can be enhanced on samples of commercially pure titanium by modifying the surface with MAO technology and mineral solutions, including Ca and P. Further research is required to optimize titanium refining procedures for greater biocompatibility in medical implants, as periodontal cell survival on all titanium samples remained inferior to that of the BJTI control group. Our research provides information regarding the biocompatibility of titanium samples intended for use in medical implants. Using cutting-edge MAO and SPD technologies to maximize periodontal cell survival on titanium substrates. Titanium implants have the potential to improve patient outcomes if these techniques can be optimized through further research.