Submitted:
18 April 2023
Posted:
18 April 2023
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Abstract
Keywords:
1. Introduction
- for conversion of direct current into direct current energy - resonant DC-DC converters with direct current output;
- for conversion of direct current into alternating current energy - resonant converters with AC output (inverters).
2. Methodological basis of the unified design approach
- In series compensation, R is the active component of the load, CR is the resonant capacitor, and the resonant inductance LR can be composed entirely of the inductive component of the load L or added as an additional inductance to the resonant one - LK;
- In parallel compensation, the active resistance in the circuit R=R(1) is the equivalent active resistance at the first harmonic of the control frequency of the parallel load circuit, the resonant capacitor CR=C(1) is the equivalent reactance at the first harmonic of the control frequency of the parallel load circuit, and the resonant inductance LR can be entirely in the inverter DC circuit, entirely in the inverter AC circuit, or divided in any ratio between them.
- -
- coefficient of variation ;
- -
- detuning factor of the equivalent resonant circuit ,
- -
- border current mode when the driving frequency coincides with the natural frequency of the series resonant circuit ω0, i.e. λ=π.
- -
- continuous-discontinuous current mode also known as natural switching mode of the semiconductor components, in which ω < ω0, i.e. λ < π.
- -
- continuous-continuous current mode, also known as a forced switching mode of the semiconductor components, when, ω > ω0, i.e. λ > π.
3. The transfer function of resonant inverters
3.1. Transfer function of a resonant inverter operating in hard commutation mode (current source inverter)
- As the value of the coefficient of variation k increases, the current in AC circuit approaches in form the ideal rectangular current, where the determined coefficients have values φ(1)≈0 and KP≈0, respectively;
- The increase in the detuning coefficient ν also brings the shape of the current in the AC circuit closer to the ideal rectangular one, characterized by coefficients φ(1)≈0 and KP≈0;
- For values of the coefficients k greater than 2.5 and ν greater than 3, the values of φ(1) and KP are negligibly small (φ(1) is less than 1°, and the ripple coefficient is below 1%), which gives us reason to assume that the current in the AC circuit is rectangular in shape.
3.2. Transfer function of a resonant inverter without reverse diodes operating in soft switching mode (border and continuous-discontinuous current mode)
3.3. Transfer function of a resonant inverter with reverse diodes operating in continuous-continuous current mode
4. Resonant inverters with complex output circuit
- -
- series-parallel output circuit;
- -
- parallel-serial output circuit;
- -
- series-parallel-parallel-serial output circuit.
4.1. Series-parallel resonant output circuit
- As cosφT decreases, the ratio U/UOUT increases;
- Increasing the detuning factor ν leads to an increase in the U/UOUT ratio;
- An increase in the coefficient of variation k leads to a decrease in the ratio U/UOUT.
- As cosφT decreases, the ratio U/UOUT increases;
- Increasing the detuning factor ν leads to an increase in the U/UOUT ratio;
- An increase in the coefficient of variation k leads to a decrease in the ratio U/UOUT.
4.2. Parallel-series resonant output circuit
- As cosφT decreases, the ratio U/UOUT increases;
- The detuning factor ν slightly affects the ratio U/UOUT;
- As the coefficient of variation increases, the U/UOUT ratio decreases.
- As cosφT decreases, the ratio U/UOUT increases;
- The detuning factor ν slightly affects the ratio U/UOUT;
- As the slew rate increases, the U/UOUT ratio decreases.
4.3. Series-parallel-parallel-series resonant output circuit
5. Design consideration for resonant inverters operating in different modes
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- the output active load power P;
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- cosφT of the load;
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- the RMS value of the load voltage U;
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- output frequency f (ω).
5.1. Methodology for designing resonant inverters with a parallel load circuit
- From expression (27) with a known value of the voltage of the DC power supply Ud and an RMS value of the load (output) voltage U=UOUT, the phase angle of the AC circuit β is determined:
- 2.
- For the reasons already mentioned, depending on the specific power topology, the value of the coefficient of variation of the series resonant circuit k is chosen. The magnitude of the coefficient of variation ν is determined from formula (6):
- 3.
- Determination of the natural resonant frequency of the equivalent series resonant circuit - ω0:
- 4.
- Finding the magnitude of current drawn by a DC power source - Id.
- 5.
- Determination of the active load resistance from the parallel load substitution circuit - Re:
- 6.
- Finding the components of the load's serial replacement circuit:
- 7.
- Finding the first harmonics of the active - R(1) and reactive - X(1) components of the series substitution circuit of the inverter AC circuit (in this case a parallel load circuit):
- 8.
- Determination of the damping of the series resonant circuit - δ:
- 9.
- Calculation of the value of resonant inductance - LR:
- 10.
- Finding the value of the load (parallel) capacity - C:
- 11.
- Determination of the maximum voltage of the load capacitor – UCmax:
5.2. Methodology for design of resonant inverter with series-parallel output circuit
- Determining the detuning of the parallel load circuit - γ:
- Finding the value of the capacity of the load (parallel) capacitor - CT:
- Determination of the value of the equivalent capacitor from the series substitution circuit of the series-parallel resonant circuit - CΣ:
- Finding the capacitance of the series capacitor - CS:
- Determination of the maximum voltage of the series capacitor - UCmax:
5.3. A methodology for designing a resonant inverter with a parallel-series output circuit
- Determining the detuning of the series load circuit - φ:
- 2.
- Determine the active load resistance of the equivalent load parallel replacement circuit - Re:
- 3.
- Finding the first harmonics of the active - R(1) and reactive - X(1) components of the series substitution scheme of the AC circuit of the inverter:R(1)=Recos2γ , X(1)=Recosγsinγ
- 4.
- Finding the value of the load (parallel) capacity - C:
- 5.
- Determining the value of series capacitance - CL:
- 6.
- Determination of the maximum voltage of the series capacitor - UCLmax:
- 7.
- Determination of the maximum voltage of the parallel capacitor - UCmax:
5.4. Methodology for designing a resonant inverter with a series-parallel-parallel-series circuit
- Finding the detuning of the series load circuit - φ:
-
Determining the detuning of the parallel load circuit - γ:As shown in the design of the parallel-series resonant inverter, the series load resonant circuit composed of R, L and CL is replaced by an impedance of series-connected active - RSER and reactive - XSER components. This impedance is converted into an equivalent consisting of active - 1/R'e and reactive - 1/X'e components connected in parallel.
- Determine the active load resistance of the equivalent load parallel replacement circuit - R’e:
- Finding the first harmonics of the active - R(1) and reactive - X(1) components of the series replacement scheme of the parallel-series load circuit:
- Finding the value of the load (parallel) capacity - C:
- Determining the value of the series capacitance connected to the load - CL:
- Determination of the value of the equivalent capacitance from the series substitution circuit of the output circuit - CΣ:
- Finding the capacitance of the series capacitor - CS:
- Determination of the maximum voltage of the series capacitor connected to the load - UCLmax:
- Determination of the maximum voltage of the parallel capacitor - UCmax:
- Determination of the maximum voltage of the series capacitor - UCSmax:
5.5. Methodology for designing a resonant inverter with a series resonant circuit
- The magnitude of the load resistance is determined - R:
- Finding the natural frequency of the series resonant circuit - ω0:
- Determination of the damping of the series resonant circuit - δ:
- Determination of the value of resonant inductance – LR:
- Calculation of the resonance capacitance value – CR:
- Determination of the maximum value of the voltage on the resonant capacitor – UCmax:
6. Results
- -
- output active loading power P=100 kW;
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- load power factor cosφT=0.15;
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- RMS value of loading voltage UT=850V;
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- output frequency f=4000Hz.
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- output active P=100 kW;
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- load power factor cosφT=0.15;
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- RMS value of loading voltage U=750V;
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- RMS value of output voltage UOUT=800V
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- output frequency f=2400Hz.
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- output active P=250 kW;
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- load power factor cosφT=0.09;
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- RMS value of loading voltage U=1500V;
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- RMS value of output voltage UOUT=750V;
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- output frequency f=2400Hz.
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- output active P=10 kW;
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- load power factor cosφT=1;
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- RMS value of loading voltage UOUT=270V;
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- output frequency f=50kHz.
6. Discussion and Conclusions
- Based on the analysis of resonant inverters with and without reverse diodes, operating in different modes, their transmission characteristics were found. In this way, it becomes possible to unify all operating modes, as well as schematic options for load compensation;
- A unified approach is proposed to describe the behavior of the resonant output circuits of resonant inverters used for power sources to implement various electrical technologies, based on the dephasing angles between the currents and voltages in the resonant circuits;
- The dependences of the ratio U/UOUT are derived analytically and graphically constructed for the most common cases of complicated output circuits in resonant inverters operating in different modes;
- Design methodologies for the main types of resonant inverters for induction heating applications have been created and verified.
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Appendix A




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| Intput data | Computer Simulation | Experiment |
|---|---|---|
| UOUT, V = 850 | 814.47 | 824.25 |
| Id, A = 200 | 195.04 | 196.2 |
| Imax, A = 314.16 | 316.85 | 315.87 |
| tq, μs = 40.33 | 41 | 40.7 |
| Intput data | Computer Simulation | Experiment |
|---|---|---|
| UOUT, V = 800 | 776.8 | 780.25 |
| U, V = 750 | 728 | 730 |
| Id, A = 200 | 198.39 | 198.12 |
| tq, μs = 53.33 | 51 | 49.5 |
| Intput data | Computer Simulation | Experiment |
|---|---|---|
| UOUT, V = 750 | 723.25 | 728.45 |
| U, V = 1500 | 1440.7 | 1444.35 |
| Id, A = 500 | 512.28 | 510.12 |
| tq, μs = 48.66 | 48 | 48.5 |
| Intput data | Computer Simulation | Experiment |
|---|---|---|
| UOUT, V = 270 | 268.73 | 267.45 |
| Id, A = 33.333 | 33.097 | 32.9 |
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