Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

Liquid Metal-assisted In-situ Control of Temperature Field for Additive Manufacturing of Titanium Alloys

Version 1 : Received: 3 August 2022 / Approved: 4 August 2022 / Online: 4 August 2022 (16:23:19 CEST)

How to cite: Zhang, X.; Xia, M.; Hu, Y. Liquid Metal-assisted In-situ Control of Temperature Field for Additive Manufacturing of Titanium Alloys. Preprints 2022, 2022080113. https://doi.org/10.20944/preprints202208.0113.v1 Zhang, X.; Xia, M.; Hu, Y. Liquid Metal-assisted In-situ Control of Temperature Field for Additive Manufacturing of Titanium Alloys. Preprints 2022, 2022080113. https://doi.org/10.20944/preprints202208.0113.v1

Abstract

How to effectively suppress thermal cracks in the metal laser additive manufacturing process is still one of the key issues to be solved in the field of laser additive manufacturing. Metal tin, with wide liquid phase working temperature range, high boiling point, low viscosity, high thermal conductivity and excellent electrical conductivity. The use of tin as an auxiliary thermal management material in the metal additive manufacturing process is expected to achieve effective regulation of the temperature field and stress field of the formed part, thereby inhibiting the initiation of cracks and obtaining formed parts with the target grain structure and high reliability. This paper presented a novel liquid metal-assisted laser additive manufacturing method (LMAAM). A numerical model for the laser additive manufacturing of tin-assisted titanium alloys was established. The differences of the flow field, temperature field and stress field of the formed parts with tin and without tin were compared and analyzed. The influence of the interaction position between the tin liquid level and the forming part on the temperature field and stress field of the forming part was deeply studied. The laser additive manufacturing experiment of tin-assisted titanium alloy was carried out, and the experimental results were basically consistent with the simulation results, which verified the validity of the model. LMAAM technology has proven to be an effective method for additive manufacturing of highly reliable formed parts.

Keywords

Liquid metal; Additive manufacturing; Thermal management; Temperature gradient; Cooling rate; Crack

Subject

Engineering, Industrial and Manufacturing Engineering

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