Submitted:
30 October 2023
Posted:
31 October 2023
You are already at the latest version
Abstract
Keywords:
1. Introduction
2. Literature Review
3. Problem Statement
3.1. Model Development
3.1.1. Model Parameters
3.1.2. Decision Variables of the Model
3.1.3. Optimization Model
4. Implementation
4.1. Allocation and Layout
4.1.1. Allocation of Components between Layers
Heuristic Method to Allocate Equipment to Different Layers
4.1.2. Layout of Equipment in Each Layer
Robust Flexible Programming Model (RFPM)
5. Implication and Sensitivity Analysis
6. Conclusion and Future Work
References
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| Author | Moment of Inertia | ||||
|---|---|---|---|---|---|
| Ixx (Kg.m2) |
Iyy (Kg.m2) |
Izz (Kg.m2) |
f (Kg.m2) |
||
| Sun & Teng (2003) | 261.0494 | 268.4691 | 225.7972 | 755.3157 | |
| Huo & Teng (2009) | 268.368 | 271.093 | 232.726 | 772.187 | |
| Liu et al. (2016)- Ex.2 | 264.4117 | 261.5193 | 222.2096 | 748.1407 | |
| Fakoor et al. (2017) | 270.0088 | 265.6922 | 231.9796 | 767.6807 | |
| No. |
Ixx (Kg.m2) |
Iyy (Kg.m2) |
Izz (Kg.m2) |
f (Kg.m2) |
No. |
Ixx (Kg.m2) |
Iyy (Kg.m2) |
Izz (Kg.m2) |
f (Kg.m2) |
|
| 1 | 256.26 | 254.54 | 220.05 | 730.85 | 14 | 255.03 | 256.43 | 220.34 | 731.80 | |
| 2 | 257.57 | 257.16 | 232.88 | 747.60 | 15 | 254.21 | 257.58 | 220.38 | 732.18 | |
| 3 | 252.89 | 254.14 | 224.53 | 731.55 | 16 | 256.18 | 255.12 | 219.31 | 730.62 | |
| 4 | 255.51 | 257.92 | 224.05 | 737.49 | 17 | 256.28 | 255.68 | 219.74 | 731.70 | |
| 5 | 254.68 | 257.92 | 226.97 | 739.57 | 18 | 257.26 | 256.28 | 220.96 | 734.51 | |
| 6 | 253.88 | 256.51 | 224.20 | 734.59 | 19 | 256.52 | 258.75 | 222.14 | 737.41 | |
| 7 | 254.46 | 254.95 | 220.88 | 730.29 | 20 | 256.41 | 257.36 | 224.69 | 738.46 | |
| 8 | 255.67 | 253.70 | 220.29 | 729.65 | 21 | 256.90 | 257.65 | 220.29 | 734.84 | |
| 9 | 255.11 | 253.78 | 219.18 | 728.07 | 22 | 256.18 | 257.77 | 219.05 | 733.00 | |
| 10 | 255.16 | 255.94 | 221.20 | 732.30 | 23 | 259.65 | 261.15 | 225.42 | 746.21 | |
| 11 | 256.54 | 259.68 | 226.21 | 742.43 | 24 | 259.50 | 256.18 | 219.63 | 735.31 | |
| 12 | 260.84 | 255.10 | 227.59 | 743.52 | 25 | 261.01 | 262.46 | 226.97 | 750.44 | |
| 13 | 255.29 | 255.95 | 220.39 | 731.63 |
| No. | Dimenssions (mm) | Mass(kg) | Optimal Coordinates | θi(rad) | Layer | No. | Dimenssions (mm) | Mass(kg) | Optimal Coordinates | Layer | |||||||||||||
| ai/ri | bi | hi | mi | xi(mm) | yi(mm) | ri | hi | mi | xi(mm) | yi(mm) | |||||||||||||
| 1 | 150 | 250 | 200 | 22.50 | 329.47 | 64.86 | π/2 | 28 | 100 | 240 | 26.62 | -1.58 | -288.80 | ||||||||||
| 2 | 150 | 250 | 200 | 22.50 | 177.47 | 82.86 | π/2 | 29 | 100 | 240 | 26.62 | -193.90 | 49.01 | ||||||||||
| 3 | 150 | 250 | 200 | 22.50 | 174.13 | -285.90 | π/2 | 30 | 100 | 180 | 16.97 | -175.93 | -95.12 | ||||||||||
| 4 | 160 | 250 | 200 | 24.00 | 180.21 | -33.62 | π/2 | 31 | 100 | 180 | 16.97 | 189.11 | 65.10 | ||||||||||
| 5 | 160 | 250 | 200 | 24.00 | 341.89 | -35.46 | π/2 | 32 | 100 | 180 | 16.97 | 19.82 | 199.02 | ||||||||||
| 6 | 250 | 180 | 200 | 27.00 | 0.07 | 391.00 | 33 | 100 | 180 | 16.97 | -164.75 | 113.40 | |||||||||||
| 7 | 200 | 200 | 250 | 30.00 | -0.30 | 200.34 | 34 | 100 | 180 | 16.97 | 183.52 | -134.83 | |||||||||||
| 8 | 200 | 200 | 250 | 30.00 | 200.37 | 193.88 | 35 | 100 | 200 | 18.85 | 211.87 | -332.71 | |||||||||||
| 9 | 200 | 200 | 250 | 30.00 | -229.55 | 251.01 | π/2 | 36 | 100 | 200 | 18.85 | 333.30 | -164.84 | ||||||||||
| 10 | 150 | 150 | 250 | 16.88 | 118.90 | 302.23 | π/2 | 37 | 100 | 200 | 18.85 | -61.62 | -190.27 | ||||||||||
| 11 | 150 | 150 | 250 | 16.88 | -153.95 | 305.58 | π/2 | 38 | 100 | 200 | 18.85 | 133.97 | -148.50 | ||||||||||
| 12 | 150 | 150 | 250 | 16.88 | 270.27 | 283.38 | 39 | 75 | 200 | 10.60 | -324.88 | -7.36 | |||||||||||
| 13 | 100 | 150 | 200 | 9.00 | -250.46 | 143.29 | π/2 | 40 | 75 | 200 | 10.60 | -304.87 | 293.12 | ||||||||||
| 14 | 100 | 150 | 200 | 9.00 | -149.32 | 150.71 | π/2 | 41 | 75 | 200 | 10.60 | -174.88 | -6.50 | ||||||||||
| 15 | 100 | 100 | 150 | 4.50 | 98.32 | 140.94 | 42 | 75 | 200 | 10.60 | -230.85 | -145.67 | |||||||||||
| 16 | 100 | 100 | 150 | 4.50 | 153.65 | 36.60 | 43 | 50 | 200 | 4.71 | -359.25 | 112.82 | |||||||||||
| 17 | 200 | 185 | 150 | 16.65 | 228.81 | -111.59 | 44 | 50 | 200 | 4.71 | 67.92 | -283.18 | |||||||||||
| 18 | 185 | 200 | 150 | 16.65 | -86.89 | -200.66 | π/2 | 45 | 50 | 200 | 4.71 | -16.60 | -336.62 | ||||||||||
| 19 | 200 | 120 | 200 | 14.40 | 2.14 | 164.48 | 46 | 50 | 200 | 4.71 | -191.98 | -264.47 | |||||||||||
| 20 | 120 | 200 | 200 | 14.40 | -18.22 | 325.14 | π/2 | 47 | 50 | 200 | 4.71 | -116.38 | -329.92 | ||||||||||
| 21 | 160 | 100 | 120 | 1.92 | -261.47 | -133.58 | 48 | 50 | 200 | 4.71 | -354.70 | -128.75 | |||||||||||
| 22 | 160 | 100 | 120 | 1.92 | -35.20 | 159.98 | 49 | 60 | 150 | 5.09 | 67.08 | -148.29 | |||||||||||
| 23 | 100 | 160 | 120 | 1.92 | -165.12 | 99.19 | π/2 | 50 | 60 | 150 | 5.09 | 0.03 | 273.81 | ||||||||||
| 24 | 160 | 100 | 120 | 1.92 | -186.27 | -30.91 | 51 | 45 | 160 | 3.05 | -168.36 | 223.99 | |||||||||||
| 25 | 100 | 240 | 26.62 | -333.30 | -94.41 | 52 | 45 | 160 | 3.05 | -261.07 | 68.28 | ||||||||||||
| 26 | 100 | 240 | 26.62 | -139.40 | -143.42 | 53 | 100 | 180 | 16.97 | -5.59 | -199.92 | ||||||||||||
| 27 | 100 | 240 | 26.62 | -200.18 | -334.88 | ||||||||||||||||||
| Author | Moment of Inertia | ||||
|---|---|---|---|---|---|
| Ixx (Kg.m2) |
Iyy (Kg.m2) |
Izz (Kg.m2) |
f (Kg.m2) |
||
| Zhang et al. (2008) | 228.7177 | 232.9378 | 185.0577 | 646.7132 | |
| Wang et al. (2009) | 227.809 | 226.044 | 178.162 | 632.015 | |
| Teng et al. (2010)- Ex.2 | 228.266 | 225.811 | 171.446 | 625.523 | |
| Cui et al. (2017) | 223.477 | 220.732 | 168.419 | 612.628 | |
| Zhong et al. (2019) | 218.2072 | 215.5635 | 166.2441 | 600.0148 | |
| Chen et al. (2021)- Ex.3 | 224.078 | 228.114 | 179.759 | 631.951 | |
| No. | Ixx (Kg.m2) |
Iyy (Kg.m2) |
Izz (Kg.m2) |
f (Kg.m2) |
No. | Ixx (Kg.m2) |
Iyy (Kg.m2) |
Izz (Kg.m2) |
f (Kg.m2) |
|
|---|---|---|---|---|---|---|---|---|---|---|
| 1 | 204.85 | 208.88 | 164.76 | 578.49 | 14 | 207.94 | 209.34 | 171.25 | 588.52 | |
| 2 | 206.81 | 208.30 | 164.72 | 579.83 | 15 | 208.30 | 210.93 | 169.62 | 588.85 | |
| 3 | 207.75 | 206.19 | 166.90 | 580.84 | 16 | 211.30 | 208.28 | 169.70 | 589.27 | |
| 4 | 210.81 | 199.91 | 170.22 | 580.94 | 17 | 209.10 | 209.91 | 172.84 | 591.84 | |
| 5 | 206.60 | 208.80 | 167.19 | 582.59 | 18 | 209.03 | 212.59 | 170.56 | 592.19 | |
| 6 | 210.87 | 207.11 | 165.76 | 583.74 | 19 | 211.65 | 210.12 | 171.22 | 592.98 | |
| 7 | 207.94 | 207.90 | 168.20 | 584.04 | 20 | 209.75 | 211.27 | 173.22 | 594.24 | |
| 8 | 209.78 | 209.18 | 165.09 | 584.05 | 21 | 210.77 | 210.14 | 174.06 | 594.97 | |
| 9 | 209.78 | 209.45 | 166.33 | 585.55 | 22 | 210.99 | 211.39 | 173.12 | 595.50 | |
| 10 | 208.24 | 207.95 | 169.85 | 586.04 | 23 | 211.31 | 211.10 | 175.31 | 597.72 | |
| 11 | 207.98 | 208.19 | 170.79 | 586.96 | 24 | 211.97 | 208.36 | 177.74 | 598.06 | |
| 12 | 208.76 | 208.73 | 169.61 | 587.09 | 25 | 212.37 | 211.46 | 176.54 | 600.37 | |
| 13 | 208.43 | 207.13 | 171.55 | 587.10 |
| No. | Dimenssions (mm) | Mass(kg) | Optimal Coordinates | Layer | No. | Dimenssions (mm) | Mass(kg) | Optimal Coordinates | θi(rad) | Layer | |||||||||||||
| ri | hi | mi | xi(mm) | yi(mm) | ai/ri | bi | hi | mi | xi(mm) | yi(mm) | |||||||||||||
| 1 | 100 | 150 | 23.56 | -157.91 | 323.04 | 31 | 60 | 150 | 5.09 | 152.08 | -200.16 | ||||||||||||
| 2 | 100 | 160 | 23.56 | -162.29 | 119.59 | 32 | 60 | 150 | 5.09 | 254.36 | -51.71 | ||||||||||||
| 3 | 100 | 160 | 23.56 | -334.04 | 221.00 | 33 | 60 | 250 | 5.09 | 214.76 | 350.94 | ||||||||||||
| 4 | 100 | 200 | 23.56 | -184.43 | -86.48 | 34 | 60 | 250 | 5.09 | -39.89 | 294.17 | ||||||||||||
| 5 | 100 | 200 | 23.56 | -356.04 | 19.65 | 35 | 60 | 250 | 5.09 | 84.65 | 322.06 | ||||||||||||
| 6 | 100 | 250 | 23.56 | -342.86 | -206.04 | 36 | 60 | 250 | 5.09 | 174.52 | 240.14 | ||||||||||||
| 7 | 100 | 120 | 23.56 | -13.61 | -200.30 | 37 | 250 | 150 | 150 | 28.13 | -70.59 | -376.17 | |||||||||||
| 8 | 100 | 120 | 23.56 | 175.10 | -123.62 | 38 | 250 | 150 | 150 | 28.13 | 170.26 | -22.27 | π/2 | ||||||||||
| 9 | 100 | 200 | 18.85 | -323.04 | 149.99 | 39 | 250 | 150 | 150 | 28.13 | 277.27 | 229.48 | π/2 | ||||||||||
| 10 | 100 | 150 | 18.85 | 182.57 | 81.65 | 40 | 160 | 120 | 250 | 28.13 | 138.00 | -365.67 | |||||||||||
| 11 | 100 | 150 | 18.85 | 20.57 | 198.94 | 41 | 250 | 150 | 250 | 28.13 | 68.61 | 184.05 | |||||||||||
| 12 | 100 | 160 | 15.08 | -123.19 | 157.56 | 42 | 250 | 150 | 250 | 28.13 | 70.52 | 341.27 | |||||||||||
| 13 | 100 | 160 | 15.08 | 183.14 | 80.37 | 43 | 250 | 150 | 250 | 28.13 | 22.27 | -223.55 | |||||||||||
| 14 | 100 | 150 | 15.08 | -162.00 | 117.29 | 44 | 250 | 150 | 250 | 28.13 | 274.53 | -222.49 | |||||||||||
| 15 | 75 | 160 | 8.48 | -171.11 | 325.87 | 45 | 250 | 150 | 250 | 28.13 | 323.45 | -22.16 | π/2 | ||||||||||
| 16 | 75 | 200 | 8.48 | 48.39 | 192.02 | 46 | 200 | 160 | 150 | 19.20 | -349.98 | -48.24 | π/2 | ||||||||||
| 17 | 75 | 250 | 8.48 | 318.66 | 206.31 | 47 | 200 | 160 | 250 | 19.20 | -184.03 | -47.62 | π/2 | ||||||||||
| 18 | 75 | 150 | 8.48 | 167.27 | 51.44 | 48 | 200 | 160 | 120 | 19.20 | -204.69 | -64.54 | |||||||||||
| 19 | 75 | 120 | 7.95 | -149.11 | 91.61 | 49 | 160 | 120 | 250 | 15.36 | -4.24 | -181.12 | π/2 | ||||||||||
| 20 | 75 | 150 | 7.95 | 65.57 | 162.25 | 50 | 160 | 120 | 250 | 8.64 | -296.70 | -213.45 | |||||||||||
| 21 | 75 | 200 | 7.95 | 357.02 | 54.73 | 51 | 160 | 120 | 250 | 8.64 | -155.99 | -232.17 | π/2 | ||||||||||
| 22 | 75 | 250 | 7.95 | 391.52 | -93.06 | 52 | 160 | 120 | 120 | 8.64 | 347.96 | -3.84 | π/2 | ||||||||||
| 23 | 75 | 250 | 7.95 | -7.19 | 424.25 | 53 | 150 | 100 | 120 | 5.40 | 156.39 | 324.55 | |||||||||||
| 24 | 75 | 250 | 7.95 | 242.04 | -84.42 | 54 | 150 | 100 | 120 | 5.40 | 0.21 | 319.01 | |||||||||||
| 25 | 60 | 150 | 5.09 | -0.03 | -268.05 | 55 | 150 | 100 | 150 | 5.40 | 191.11 | 197.40 | π/2 | ||||||||||
| 26 | 60 | 150 | 5.09 | -154.03 | -43.30 | 56 | 150 | 100 | 160 | 5.40 | 290.63 | -220.08 | |||||||||||
| 27 | 60 | 150 | 5.09 | 41.05 | -154.64 | 57 | 150 | 100 | 160 | 5.40 | 138.32 | -281.15 | |||||||||||
| 28 | 60 | 150 | 5.09 | 137.99 | -80.99 | 58 | 150 | 100 | 200 | 5.40 | -16.39 | -315.18 | |||||||||||
| 29 | 60 | 150 | 5.09 | # | -79.94 | -138.60 | 59 | 150 | 100 | 250 | 5.40 | 151.69 | -388.18 | ||||||||||
| 30 | 60 | 150 | 5.09 | # | -65.87 | 203.39 | 60 | 150 | 100 | 250 | 5.40 | 114.05 | -154.64 | π/2 | |||||||||
| Author | Moment of Inertia | ||||
|---|---|---|---|---|---|
| Ixx (Kg.m2) |
Iyy (Kg.m2) |
Izz (Kg.m2) |
f (Kg.m2) |
||
| Liu & Teng (2008) | 174.466 | 171.322 | 101.016 | 446.804 | |
| Liu et al. (2016)- Ex.1 | 163.1813 | 162.9923 | 93.87346 | 420.047 | |
| No. | Ixx (Kg.m2) |
Iyy (Kg.m2) |
Izz (Kg.m2) |
f (Kg.m2) |
No. | Ixx (Kg.m2) |
Iyy (Kg.m2) |
Izz (Kg.m2) |
f (Kg.m2) |
|
|---|---|---|---|---|---|---|---|---|---|---|
| 1 | 147.74 | 149.48 | 100.70 | 397.92 | 7 | 149.90 | 150.87 | 96.82 | 397.59 | |
| 2 | 149.21 | 150.72 | 95.66 | 395.59 | 8 | 148.49 | 149.69 | 98.91 | 397.09 | |
| 3 | 149.36 | 150.71 | 99.81 | 399.88 | 9 | 149.93 | 150.19 | 97.59 | 397.72 | |
| 4 | 148.47 | 150.42 | 99.59 | 398.48 | 10 | 149.16 | 150.88 | 98.47 | 398.51 | |
| 5 | 148.62 | 150.00 | 101.23 | 399.84 | 11 | 153.62 | 152.11 | 102.67 | 408.40 | |
| 6 | 149.10 | 149.37 | 100.58 | 399.05 |
| No. | Dimenssions (mm) | Mass(kg) | Optimal Coordinates | Layer | No. | Dimenssions (mm) | Mass(kg) | Optimal Coordinates | θi(rad) | Layer | |||||||||||||
| ri | hi | mi | xi(mm) | yi(mm) | ai/ri | bi | hi | mi | xi(mm) | yi(mm) | |||||||||||||
| 1 | 100 | 240 | 15.08 | 142.45 | -140.39 | 3 | 27 | 45 | 160 | 2.04 | 137.72 | -45.38 | 1 | ||||||||||
| 2 | 100 | 240 | 15.08 | 91.76 | -335.64 | 3 | 28 | 45 | 160 | 2.04 | 167.52 | 39.54 | 1 | ||||||||||
| 3 | 100 | 240 | 15.08 | 286.34 | -279.30 | 3 | 29 | 100 | 180 | 11.31 | 157.00 | -123.90 | 4 | ||||||||||
| 4 | 100 | 240 | 15.08 | 329.64 | -69.98 | 3 | 30 | 100 | 180 | 11.31 | -28.80 | -200.62 | 4 | ||||||||||
| 5 | 100 | 240 | 15.08 | 187.19 | 70.41 | 3 | 31 | 100 | 200 | 12.56 | 222.23 | -328.97 | 2 | ||||||||||
| 6 | 100 | 180 | 11.31 | -13.36 | 388.64 | 2 | 32 | 250 | 150 | 200 | 15.00 | -322.86 | -148.10 | 2 | |||||||||
| 7 | 100 | 180 | 11.31 | 184.80 | 329.64 | 2 | 33 | 250 | 150 | 200 | 15.00 | -233.30 | 101.53 | 3 | |||||||||
| 8 | 100 | 180 | 11.31 | 35.22 | 196.87 | 2 | 34 | 150 | 250 | 200 | 15.00 | -228.87 | -51.75 | 3 | |||||||||
| 9 | 100 | 100 | 11.31 | -204.01 | 0.03 | 4 | 35 | 250 | 150 | 200 | 15.00 | -240.89 | -256.87 | π/2 | 3 | ||||||||
| 10 | 100 | 180 | 11.31 | 179.48 | 79.29 | 4 | 36 | 250 | 150 | 200 | 15.00 | 1.96 | 384.02 | 3 | |||||||||
| 11 | 100 | 200 | 12.56 | 204.42 | 17.36 | 2 | 37 | 250 | 150 | 200 | 15.00 | -87.85 | -257.64 | π/2 | 3 | ||||||||
| 12 | 100 | 200 | 12.56 | -97.81 | -174.16 | 2 | 38 | 200 | 200 | 250 | 20.00 | -8.51 | 203.90 | π/2 | 3 | ||||||||
| 13 | 100 | 200 | 12.56 | 6.81 | -342.64 | 2 | 39 | 200 | 200 | 250 | 20.00 | 229.92 | 275.90 | 3 | |||||||||
| 14 | 100 | 200 | 12.56 | 116.62 | -162.48 | 2 | 40 | 200 | 200 | 250 | 20.00 | -224.82 | 277.22 | 3 | |||||||||
| 15 | 75 | 100 | 3.53 | -186.80 | -177.33 | 1 | 41 | 150 | 150 | 250 | 11.25 | -334.57 | 5.86 | π/2 | 2 | ||||||||
| 16 | 75 | 100 | 3.53 | -36.93 | -171.06 | 1 | 42 | 150 | 150 | 250 | 11.25 | -139.19 | 160.95 | π/2 | 2 | ||||||||
| 17 | 75 | 100 | 3.53 | -172.75 | -27.99 | 1 | 43 | 150 | 150 | 250 | 11.25 | -179.06 | 8.71 | π/2 | 2 | ||||||||
| 18 | 75 | 100 | 3.53 | -272.01 | 84.47 | 1 | 44 | 150 | 100 | 200 | 6.00 | 206.45 | 179.29 | 2 | |||||||||
| 19 | 50 | 200 | 3.14 | 369.12 | 167.63 | 2 | 45 | 150 | 100 | 200 | 6.00 | -171.27 | -324.51 | 2 | |||||||||
| 20 | 50 | 200 | 3.14 | 375.19 | -141.99 | 2 | 46 | 100 | 100 | 150 | 3.00 | -132.68 | 107.42 | 1 | |||||||||
| 21 | 50 | 200 | 3.14 | 273.43 | -134.98 | 2 | 47 | 100 | 100 | 150 | 3.00 | -14.91 | 156.06 | π/2 | 1 | ||||||||
| 22 | 50 | 200 | 3.14 | 324.67 | 258.27 | 2 | 48 | 200 | 185 | 150 | 11.10 | 138.12 | -191.63 | 1 | |||||||||
| 23 | 50 | 200 | 3.14 | 354.34 | -32.69 | 2 | 49 | 200 | 185 | 150 | 11.10 | -9.88 | 203.01 | π/2 | 4 | ||||||||
| 24 | 50 | 200 | 3.14 | 357.64 | 68.18 | 2 | 50 | 200 | 100 | 200 | 8.00 | -207.12 | 290.34 | 2 | |||||||||
| 25 | 60 | 150 | 3.39 | -125.24 | 218.41 | 1 | 51 | 200 | 100 | 200 | 8.00 | -317.00 | 134.39 | 2 | |||||||||
| 26 | 60 | 150 | 3.39 | 103.02 | 122.42 | 1 | |||||||||||||||||
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