4.1. Distribution of strains in edge fibres of beams of the A-series
The change of stress state during the load application is followed by measuring of strains in the middle of the span, in the edge zone of the concrete and timber part of the coupled cross-section and the half of the height of the timber part of the cross-section in the left-support zone. The position of the measuring types is shown in the
Figure 14 and their detailed description in the
Table 1. All the strains were measured in all beams from the beginning to the end of the testing and we would like to emphasize that the continuation of the measurement, in the final steps of the increased loading application was interrupted. The reason for the failure of these measurement points can be explained by timber fracture in the tensioned zone of the timber part of the composite cross-section and cracks in the lower zone, tensioned zone of the concrete slab.
The development of strains, due to an increased loading in the edge grains for the cross-section in the middle of the span in timber and concrete coupled beams of the A-series, is shown in
Figure 21. These diagrams show local deformities, that is, strains in the presence of pressure and tension as both positive and negative values. They, together with the corresponding data base acquired by measuring throughout the experiment, make it possible to present the distribution of strains per the height of the coupled cross-section for any level of loading. The linear distribution of strains across the height of the cross-section is expressed in the area of the elastic performance of the tested beams. The strains development in the edge grains has, approximately, a linear form. The values of dilatations in the adjacent edge grains of the concrete and timber part of the coupled cross-section (measurement points S2 and S3) have almost the same absolute values which indicates the co-acting of the elements of a composite beam and the existence of the real effect of coupling achieved by the built-in fasteners. Such a development of strains in the edge, adjacent grains of timber and concrete is present up to a level of 20-30% of the fracture loading, and after that, due to an excessive tension strength of concrete (crack development) there is a failure of the measuring S3 type. All three tested beams of the A-series are characterized by such a development of strains in the lower, tensioned concrete zone and it indicates a low level of the crack initiation which begins with the development of micro-cracks in concrete. The fact is that beams have a stable performance up until the fracture for which an additional 70-80% of loading application is needed. We can say that the coupled beams of the A-series, in the first, elastic phase, with a lower loading level, act as rigidly coupled, and that after that phase, there is a phase characterized by an elastic coupling followed by the failure of the connecting systems due to the development of the shear force in the interlayer. There is a crack propagation in the tensioned concrete zone and an increased strains in the edge grains (measuring points S1, S2 and S4).
According to the achieved results and the presented diagrams of the relationship loading–dilatation in the edge grains of the timber and concrete parts of the coupled cross-section, we can conclude that:
In the lower edge grain of the timber beam, there is a dilatation of tension (the blue line), and its value, for the A-series samples, is within the range of 2000–4000 micro-dilatations or, from 0,002–0,004 m/m or 2-4‰;
In the upper edge grain of the timber part of the coupled cross-section, the pressure dilatation development (the red line), at the moment of fracture, is in the range of 2800-3900 micro-dilatations, or 0,0028–0,0039m/m, or 2,8–3,9‰. The development of this dilatation in all three tested samples is approximately linear and steady;
The lower edge grain of the concrete part of the cross-section (the green line) and the upper edge grain of the timber part, the measurement types S2 and S3 up to the level of 20-30% of the applied loading at the moment of the fracture have an almost identical progress, almost equal to zero. After that level of the applied loading, there is a very short tension strain development in the lower edge grain of the concrete, up to the failure of the measurement type, which causes cracks and ultimately indicates the degree of coupling timber and concrete with screws used in the first type of coupling, the degree of slipping of the interlayer and beam stiffness. After that, their diagrams are separated based on the stress, that is the pressure in the upper grain of timber (S2) and tension in the lower grain of concrete (S3). Thus, we can conclude that after approximately 30% of the maximum loading, there is a slip in the interlayer of timber and concrete, and creation of two neutral axes. The composite beams of A-series, beside the above mentioned, are characterized by a high deflection in the middle of the span, which is shown in
Table 3. A significant deformity prior to the fracture of the tested beam created a field of micro-cracks and cracks in the middle third of the span, which is a clear proof of the failure of concrete tension strength. In the previously shown pictures, which show BF-i beams, after their fracture, clear positions of the cracks can be noticed, and we should emphasize that they go to the half of the cross-section height of the concrete part;
The pressure strain in the upper edge grain of concrete (the purple line) up to the failure point has a steady, almost linear course and its value is within the range of 1-2‰. It is lower than the value of the crashing dilatation due to the pressure in concrete of 3.5‰ which means that there is no concrete plastification in that zone.
All the above mentioned observations indicate a very good matching of the experimental mechanical performance of the tested beams and the achieved values of stress-strain parameters to the general theoretical basis of the elastic coupling theory.
A comparative presentation of dilatation measured in the upper and lower edge grain of the timber and concrete parts of the coupled cross-section in the middle of the span of the tested BF-1 of the A-series beams and BN-1 of the B-series is given in
Figure 21.
4.2. Distribution of dilatation in the edge grains in the B-series beams
The course of changes of the stress state while applying the loading is monitored by measuring the dilatations in the middle of the span, the edge zones of the concrete and timber parts of the coupled cross-section and in the half of the height of the timber part of the cross-section in the left support zone. The position of measuring points (strain gauges positioning) is shown in the
Figure 15, and their detailed description in the
Table 2. All the dilatations were monitored up to the maximum loading of all the beams of the B-series. We should emphasize that there is a continuation of the measurement results in all measuring points, up to the final steps of applying an increased loading. The development of dilatations in the edge grains in the middle of the span of the coupled cross-section, in timber and concrete is shown as diagrams in the
Figure 21.
These diagrams show the dilatations of pressure and tension as both a negative and positive values. These, as well as the adequate data base, acquired by measurements at an interval of 1 second throughout the experiment, show the dilatation distribution across the height of the coupled cross-section for any level of the loading. An ideal linear dilatation distribution on (across) the height of the cross-section, and especially the dilatations in the compressed concrete zone is shown in the area of the elastic behaviour of the tested beams, the characteristics of all three samples of the B-series, and what has already been stated on the basis of the loading-deflection correlation. The development of the dilatation in the edge grains has an approximately linear form up to the moment of fracture.
The dilatations in the upper edge grains of the timber and lower grains of the concrete part of the coupled section, the measurement points S2 and S3 have, approximately, the same absolute values. This indicates the co-acting of the elements of the coupled beam and the existence of the real degree of coupling by the means of the connecting systems. The values of these dilatations are almost equal to zero and have a steady development during the loading application up to the point of fracture. These results lead to a conclusion that the B-series beams, where the coupling was done by combining notches and screws, act as homogeneous sections and they can be described as rigid coupling representatives.
The values of the corresponding measured dilatations and their development up to the fracture point both in timber and concrete, in all three samples, are almost the same, which is the result of a uniform deformity behaviour and it can be considered on the basis of the force-deflection diagram (F-u).
On the basis of the acquired results and the above shown diagrams on the loading-dilatation correlation in the edge grains of the timber and concrete part of the coupled cross-section, we can conclude:
in the lower edge grain of the timber beam there is a tension dilatation (the blue line) and its value for the B-series ranges from 1400-2100 micro-dilatations (0,0014–0,0021m/m, (1,4-2,1‰));
in the upper edge grain of the timber part of the coupled cross-section, the development of the pressure dilatation (the red line), at the moment of fracture, ranges from 0-50 micro-dilatations, (0,0–0,00005m/m, (0–0,5‰));
the dilatations in the lower edge grain of the concrete part of the cross-section (the green line) and the upper edge grain of timber (the red line), which are in the same cross-section and on the same height have an almost identical development during the loading application. Their measured values, which are less than a promil, show that stresses dislocate from the central geometrical plains of the concrete and timber notches towards their edge contacts (in these surfaces there were cracks in concrete and an excessive shear stress parallel to timber grains) and the neutral ax, during the higher levels of loading, is near the timber-concrete interlayer. Almost equal values of dilatations in adjacent grains of different materials, coupled by certain systems indicates a high level of coupling, as the consequence of a high level of stiffness and thus, a low level of slipping in the timber-concrete interlayer;
the pressure dilatation in the upper edge grain of concrete (the purple line), up to the moment of fracture has a steady, linear development, and its value ranges from 0,6–0,7‰. It is far below the value of the allowed dilatation of the pressure in concrete of 3,5‰, which means that there is no krti concrete fracture, that is, concrete plastification in that zone. This shows that the neutral line is high in the coupled cross-section, so concrete is under low pressure stress and the failure in the compressed zone is not a potential threat.
The quality and quantity analysis of the dilatation development while applying loading onto the B-series beams indicates a linear performance up to the moment of fracture. This proves a high level of stiffness of the beams, and, consequently, their low ductility, which, in some cases of loading, can be a disadvantage, too. The dilatation values in the compressed concrete zone and tensioned timber zone, with different loading levels, keep the same level which indicates the stiffness of the fastening systems and homogeneity of the cross-section.
Taking into consideration the value of the reached dilatation of pressure in edge concrete grain which is lower than the allowed dilatation of pressure in concrete of 3,5‰, that is, if we consider the bilinear diagram of concrete, stress-dilatation (strain) (ENV 206), that value is lower than 1,35‰, it would be correct to use concrete of a lower quality, some other type of concrete, such as micro-reinforced or light-weight concrete or to reduce the geometric properties of the concrete part of the cross-section.
For the testing of the maximum dilatation of the B-series beam just prior to the fracture, the dilatation ε1 range from 1400-2500 micro-dilatations, and ε2 dilatation range from 200-600 micro-dilatations, which confirms that the shear strengths, parallel and perpendicular to the timber grain, are in good theoretical correlation. The values of the ε1 dilatations of the B-series are by about 30% lower than in the case of the beams of the A-series. The beams of the B-series did not show a continual shear fracture along the whole beam length, but it can be divided into a part in the middle third of the beam span and the support zone of the beam. Also, structural errors of the timber part of the composite beams had their contribution to a different behaviour of the tested beams which can be noticed in the diagrams. There is a significant difference in the maximum reached shear stress values at the moment of fracture between the samples of each series, ranging from 8-22 N/mm2 which indicates anisotropy and structural heterogeneity of timber as a material.
By the analysis of the achieved results and the application of the expressions which describe the stress state at a chosen point of a cross-section, we can conclude that the direction of the dilatation ε1 almost coincides with the horizontal direction of the dilatation ε0.
4.3. Failure mechanisams of A-series beams
Composite beams of the A-series (BF-1, BF-2, BF-3), while being loaded up to a fracture point showed a linear-elastic behaviour and it is clearly seen in the loading-deflection diagram which is shown for each composite beam in the
Figure 16.
The failure of almost all beams happened due to the initial failure in the tensioned part of the laminated timber beam, in the middle third of the span with the maximum moment of bending. The fracture occurs abruptly, followed by a noisy and sudden breaking of timber, which is a typical mechanical timber behaviour while being bent up to the failure The fractures always occurred in the part of the timber beams with timber defects (knots, the lamellas (planks) cut in a wrong way so that grains do not go parallel with longitudinal direction).
It was observed that, after the initial crack, there is a horizontal fracture at the position of the neutral line of a beam, and the increasing the loading, they go up to the support. This is, among other factors, the consequence of a small span of the tested beams. At the same time, this indicates that load bearing capacity of the tested A-series beams is completely used by reaching limit values of shear stress. This is also proved by the behaviour of one of the beams (BF-2), where the fracture occurred in the support zone due to a horizontal shear in the middle of the height of the timber part cross section, 10mm long. This failure happened in the timber beam outside the glued interlayer lamellas.
Before the fracture in the timber part of the beam, there were cracks in the tensioned lower part of the concrete cross-section in the area under the loading in the thirds of the beam span,
Figure 22. The development of the cracks is obvious, but their opening is lower than the allowed (tolerated) crack width (a <0,3mm). None of the tested beams showed signs of plastification in the compressed zone of the concrete part of the cross-section. There was not a failure of the concrete part of the cross-section while applying the loading, and the first cracks were observed just prior to the timber fracture, when the deflection of the beam, reached a high level.
In the
Figure 23, which shows the BF-2 beam after the fracture, with the maximum deflection in the middle of the span of 44,74mm and the fracture due to an excessive tension strength and shear strength of timber, with a clearly shown fracture of timber in the middle of the span and by development of a crack along the whole length of the beam, close to a neutral plane of the coupled cross-section, there are very slight indications of cracks in the lower concrete part of the coupled cross-section, which indicates a certain level of the reached degree of coupling, that is a co-action of the fasteners, of the concrete and timber part of the cross-section. None of the tested beams showed any signs of plastification in the compressed part of the glued–laminated timber.
We must emphasize that there is plastification in timber and it occurs happens due to an excessive of compression strength perpendicular to the grain of timber in the support zones of the coupled beams. Taking into consideration the shape of the cross-section of the coupled beams and a small width of the timber part of the cross-section, as well as a small length of the support of the beam ends over specially-shaped steel elements 10cm long, while applying loading in the phase before the fractures of the beams, plastification of timber were noticed in the zone of support.
In the following Figures all beams of the A-series, with clearly marked development of longitudinal, horizontal cracks in the timber part of beams and the development of cracks in the middle third of the concrete slab (the zone of the maximum moment of bending) are shown.
Figure 24.
Fracture of BF-3 beam, cracks development in concrete and timber parts of a composite beam.
Figure 24.
Fracture of BF-3 beam, cracks development in concrete and timber parts of a composite beam.
4.4. Failure mechanisams of B-series beams
The B-series composite beams (BN-1, BN-2, BN-3), during the loading up to the fracture showed a linear- elastic behaviour, which can be seen in the loading—deflection diagrams, shown for each composite beam separately in the
Figure 16. Beams showed, when compared, a high level of similarity in their behaviours while applying the loading up to the fracture point. The variability coefficients of the achieved results related to the fracture force and the size of the elastic deformity are very low, which indicates a high quality level of the used materials of the experimental samples as well as the high quality of the experiment procedure.
Despite these facts, the fracture forms of the beams are different. In the tested BN-1 and BN-3 beams, the fracture occurred due to the initial fracture in the tensioned part of the laminated timber beam in the middle third of the span. It happened suddenly, followed by a loud and abrupt fracture of timber, which is the property of timber during tension fracture. The initial fracture occurred in the timber part with errors (knots, the plank laminating element cut irregularly so grains do not go along longitudinal direction). As the result of such an initial stress, and taking into consideration the beam span, the further fracture development is expressed in the form of a horizontal or inclined cracks line which goes towards the supports, but does not reach them (
Figure 25). While creating conditions for the brittle timber fracture, due to an excessive tension strength, in the middle zone of the span of the tested beams, there was an emphasized development of cracks in the concrete slab strengthened by the concrete notches reinforced by screws. From that zone to the right and left, there is failure in the notch joint of timber and concrete and it grows bigger as it approaches the support.
In the left support of the BN-3 sample, there was a total destruction of the notch ending of the timber beam by shearing and the displacement of 12mm, which is shown in the
Figure 25. The B-series beams have a much higher stiffness level compared to the A-series beams. The fracture occurs due to an excessive tension strength parallel to the grains in the timber part of the beams, and it is the stiffness of the timber-concrete joint achieved by a more complex fastening system that causes the irregular fracture which moves along the elements in the middle third of the span. After creating the necessary conditions for this fracture, the neutral line goes upwards, stresses are transferred to the timber-concrete joint zone, there is the slip of the elements of the connecting system of the B type beams, local excesses of timber shear strength and concrete tension strength in the notch zone. The consequence of this is simultaneous fracture due to an excessive timber tension strength in the middle third of the span and timber shear strength in the support notches. We must emphasize that the fracture always occurred in timber and never at the interlayer of the lamella filled with glue. This indicates that the load bearing capacity of the tested BN-1 and BN-3 beams is used completely by reaching the limit shear stress values in the support cross-sections.
BN-2 beam, with an approximately equal level of the applied loading and the reached value of the elastic deflection, shows a completely different behaviour, that is, shows a behaviour similar to the one of the tested samples of the A-series. The fracture occurred in the right support zone due to the excess of the shear stresses and the cracks develop horizontally towards the left support. In the notch joint of the timber-concrete part of the beam there is a noticeable their symmetric displacement up to the fracture point, related to the middle of the span.
Prior to the fracture in the timber part of the beam, concrete cracks in the zone of the applied loading were noticed in the thirds of the beam span. The cracks development is obvious, and the go up to the half of the height of the cross-section of the concrete part,
Figure 26. In the notch zone they have perpendicular direction onto the longitudinal direction of the composite beams. None of the tested beams has any signs of plastification in the compressed zone of the concrete part of the cross-section or the compressed zone of the glued laminated timber.
Between the concrete notches and the timber notches, there are specific local stresses, there is a strong shear force, but no significant plastification if timber notch zone because of the previously caused timber shear fracture parallel to the grains.
We should emphasize that there was plastification in timber, and as in the case of the A-series, it occurs due to an excessive of timber compression strength perpendicular to the grains in the support zones of the coupled beams. Taking into consideration the shape of the cross-section of the coupled beams, a small width of the timber part of the cross-section and the length of the beam ends, supported on the specially shaped steel elements, during the loading application, step by step, before the fracture, the timber plastification of 3-5mm was noticed in the support zones.
The
Figure 26,
Figure 27 and
Figure 28 show all B-series beams with the marked development of longitudinal, horizontal and inclined cracks in the timber part of the beams and the crack development in the middle third of the concrete slab, as well as in the concrete notch support zones.
The presentation of the experimental results for all B-series beams is given in the
Table 3. In function of the maximum loading (fracture loading) the corresponding values of the forces in the characteristic cross-sections (M
max, T
max) are given, as well as the maximum elastic deflection and the appropriate horizontal displacement in the interlayer of the timber-concrete part of the cross-section at the fracture point. The appropriate values for the loading (
Fmax), notches and horizontal displacements are taken from the experimentally achieved data bases, and the values of the bending moment at the point of fracture (M
max) and the transversal force at the point of fracture (T
max) are calculated according to the equation 1.
The mean loading value at the moment of fracture for the B-series beams was 84,96kN with the variation coefficient of 5,8%. A small loading difference at the fracture point of BN-i samples show a small variability of the glued laminated timber strength which was used in the composite beams. Due to a heterogeneous nature of timber, such a behaviour can be considered as unexpected in this experimental procedure, but, as already mentioned, the uniformity of samples quality can have a significant influence on the achieved results.