Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

Upcycling of Wood Dust From Particleboard Recycling as a Filler in Lignocellulosic Layered Composites Technology

Version 1 : Received: 30 October 2023 / Approved: 31 October 2023 / Online: 31 October 2023 (09:07:09 CET)

A peer-reviewed article of this Preprint also exists.

Wronka, A.; Kowaluk, G. Upcycling of Wood Dust from Particleboard Recycling as a Filler in Lignocellulosic Layered Composite Technology. Materials 2023, 16, 7352, doi:10.3390/ma16237352. Wronka, A.; Kowaluk, G. Upcycling of Wood Dust from Particleboard Recycling as a Filler in Lignocellulosic Layered Composite Technology. Materials 2023, 16, 7352, doi:10.3390/ma16237352.

Abstract

Due to its size, wood dust often plays the role of a raw material used as a source of energy. However, it is nevertheless an unavoidable byproduct generated during the milling of wood or wood-based composites. The research presented here is focused on the selected properties of 3-layer plywood, produced with the utilization of dust from the milling of three-layer particleboard as a filler in the bonding mass. Four types of filler were used in the study: commercial rye flour, wood dust naturally occurring in the composition of particles used industrially for particleboard production, wood dust from the first batch of shredded particleboard, and dust from the second round of milled particleboard. In the context of this investigation, the highest modulus of elasticity (MOE) values were observed in reference samples. Conversely, for samples featuring filler material from the initial milling process, there were no substantial differences in filler content. Notably, in samples where the filler was sourced from the secondary milling of particleboard, the modulus of elasticity exhibited an upward trend in conjunction with increasing filler content. A similar trend was observed in samples utilizing the naturally occurring dust. Meanwhile, the modulus of rupture (MOR) decreased with an elevated degree of milling, though it displayed a slight increase as the filler content increased. With regard to shear strength testing, the most favorable outcomes were achieved in samples incorporating filler material from the initial milling of particleboard. The thickness swelling of the plywood reached its peak in variants utilizing filler material from both the initial and secondary milling of particleboards. In contrast, water absorption testing exhibited a more pronounced response in the newly introduced variants, although samples incorporating filler from the initial and secondary milling processes eventually yielded results akin to the reference sample, with the naturally occurring dust displaying higher water absorption values. In terms of density profiles, the highest density values were observed in samples utilizing rye flour as the filler material. A similar density profile was observed in samples with 5 parts of wood flour as filler, although the density of the adhesive was slightly lower in these cases. An increase in the quantity of wooden filler material resulted in a commensurate increase in plywood thickness. The research confirms the possibility of using the aforementioned dust as an alternative to conventional fillers in plywood technology. It also raises the question of how to effectively remove glue residues from wood-based composite dust, which would enhance their absorption properties.

Keywords

upcycling; particleboard; plywood; dust; circular economy; filler

Subject

Biology and Life Sciences, Forestry

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