Bonatti, R.S.; Bortolozo, A.D.; Baldo, R.F.G.; Poloni, E.; Osório, W.R. Anisotropic Tensile and Compressive Strengths of Al–4 wt.%Cu Alloy Powder: Part 1—Effects of Compaction Loads and Heat Treatments. Metals2023, 13, 1710.
Bonatti, R.S.; Bortolozo, A.D.; Baldo, R.F.G.; Poloni, E.; Osório, W.R. Anisotropic Tensile and Compressive Strengths of Al–4 wt.%Cu Alloy Powder: Part 1—Effects of Compaction Loads and Heat Treatments. Metals 2023, 13, 1710.
Bonatti, R.S.; Bortolozo, A.D.; Baldo, R.F.G.; Poloni, E.; Osório, W.R. Anisotropic Tensile and Compressive Strengths of Al–4 wt.%Cu Alloy Powder: Part 1—Effects of Compaction Loads and Heat Treatments. Metals2023, 13, 1710.
Bonatti, R.S.; Bortolozo, A.D.; Baldo, R.F.G.; Poloni, E.; Osório, W.R. Anisotropic Tensile and Compressive Strengths of Al–4 wt.%Cu Alloy Powder: Part 1—Effects of Compaction Loads and Heat Treatments. Metals 2023, 13, 1710.
Abstract
Powder metallurgy is a preferred manufacturing method in various industries because it offers design flexibility, material efficiency and a cost-effective production. In this work, we study the effects of different compaction directions on the strength of parts produced by powder metallurgy. Al–4wt.%Cu alloys are used due to their recyclability, and three distinctive compaction pressures are applied, resulting in two sample groups. One group is air-cooled after sintering, while the other is water-quenched and naturally aged (T4 temper). Both the compressive and tensile strengths are measured and analyzed. The study reveals that both heat treatments and compaction directions significantly influence anisotropic strengths. The novelty of this research lies in the use of powders that can be reused from machining, turning, or foundry rejection. By omitting or reducing the melting stage and employing simple powder metallurgy, the cost-effective and environmentally friendly processes are achieved. The planning of compaction load, compaction direction, and heat treatments is found to play a crucial role in determining the final mechanical performance. Notably, this approach aligns with the environmental, social and governance (ESG) practices that have been increasingly adopted by industry.
Engineering, Metallurgy and Metallurgical Engineering
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