2.1.1. Coal-fired co-generation system
The coal-fired co-generation unit has the characteristics of high efficiency and low pollution, but its production mode of ‘power by heat’ limits its power load regulation ability[
2,
3]. In a typical coal-fired co-generation unit in China, the waste heat from exhaust steam accounts for more than 30% of the total energy consumption. Making good use of it can not only enhance the peak load capacity of the system, but also improve the heating capacity of the system, save the consumption of heating fuel, and help reduce the carbon dioxide emission[
4]. At present, the heat generation technologies mainly include high back-pressure heating, heat pump waste heat recovery, zero-output modification of low-pressure turbine.
At present, the modification of high back-pressure heating is mainly based on the air-cooling unit. The principle is to increase the operating back pressure of the unit, so as to increase the exhaust temperature of the steam turbine, and directly use the exhaust steam of the steam turbine to heat the circulating water of a heating network. This method can effectively utilize the waste heat of steam turbine exhaust, avoid the loss of cold source, improve the thermal efficiency of the unit, and realize energy saving and emission reduction comparing with individual power plant and heating plant. At the same time, the heating capacity and heating area of the system can be increased without increasing new equipment. Wang et al.[
5] removed the original rotor blades at the last stage and the second stage, and installed false blade roots. The final stage and the second stage partitions were removed and replaced with guide rings. The coal consumption of power supply decreased from 289.48g/ (kW·h) to 151.04g/ (kW·h), and the thermal/electricity ratio increased from 41.31% to 183.74%. Tian et al.[
6] developed a direct high back pressure circulating water heating transformation project, according to the characteristics of a 330MW air cooling unit, which does not change the status of the air cooling island. 1# steam turbine generator unit is added with a water-cooled condenser. During the heating period, the scheme recovers the waste heat of steam turbine exhaust for primary heating by increasing the back pressure of the steam turbine, and uses the unit extraction for secondary heating to improve the heating and heating capacity of the unit. The principle of the transformation scheme is shown in
Figure 2. The heating temperature of the circulating water of the heat network increased to 68
oC, and the annual heat supply increased.
Zhang et al.[
7] adopted the high back pressure reform scheme of circulating water to change the flow rate of circulating water, the return water temperature and the exhaust steam flow of the unit. During the heating period, the average electrical load was 250 MW and the average heating capacity was 1.30 TJ/h. The average coal consumption of the unit was reduced by 32.10g/ (kW·h). Gong et al.[
8] built a model and verified the accuracy of the model using EBSILON software. According to the thermal model, the performance of the unit after the modification of high back pressure heating was analyzed. The thermal/electric ratio reached 200%, which effectively alleviated the contradiction of using more heat and less electricity, and improved the peak regulating capacity of the unit.
Through the research of the above literatures, it can be found that the applications of high back pressure heating modification are as follows: the scheme is suitable for the heating system in buildings that the return water temperature of the heat network is low and the actual heating load should be close to the maximum heating load. However, the drawback of it is the low efficiency of power generation during non-heating situations. As a result, when determining working conditions, the optimal solution should be determined based on the corresponding back pressure range of the wet-cooled and air-cooled units under heating and non-heating conditions, taking into account pumping capacity, condenser inlet and outlet water temperature, and discharge temperature.
Absorption heat pump (AHP) uses thermal energy to drive the working medium to flow in the cycle. The plant uses the steam extracted from the steam turbine to drive the heat pump to absorb the heat from the exhaust steam and transfer the heat to the urban heat network. The heat supply of the AHP is the sum of the heat absorbed from the steam and the driving heat. Some researchers have proposed that AHP can be used to heat the water supply of a primary heating network using exhaust steam[
9]. Some scholars have studied the thermodynamic and parameter characteristics of AHP system in co-generation unit.
Figure 3[
10] shows the schematic diagram of 135MW absorption heat pump coal-fired cogeneration power plant. The steam parameter is 13.24 MPa/535
oC/535
oC, and the final feedwater temperature is about 243.4
oC. It uses three low-pressure FWHs, two high-pressure FWHs and one deaerator. First, the absorption heat pump system is used to heat the return water of the heating network and recover part of the waste heat. The use of absorption heat pump system saves the high parameter steam that should be extracted for heating, so that the high parameter steam can return to the turbine for further work, thus improving the economic operation of the unit.
Sun et al.[
11] presented a novel waste heat district heating system with CHP based on ejector heat exchangers and AHP to decrease heating energy consumption of existing CHP systems by recovering waste heat of exhausted steam from a steam turbine, which could also increase heat transmission capacity of the primary heating network (PHN) by decreasing temperature of the return water of existing PHN. Compared to conventional district heating systems with CHP, the new system can decrease consumption of steam extracted from a steam turbine by 41.4% and increase heat transmission capacity of the existing PHN by 66.7% without changing the flow rate of circulating water. Ommen[
12] identified and compared five generic configurations of heat pumps in district heating systems. The results showed that in terms of system performance and cost of fuel one or two configurations were superior for all of the considered cases. When considering a case where the heat pump was located at a CHP plant, a configuration that increased the DH return temperature proposed the lowest operation cost, as low as 12 EUR MWh-1 for a 90-40
oC district heating network. Liang[
13] proposed an electricity-cooling co-generation system based on coupling of a steam Rankine cycle and an absorption refrigeration system to recover the waste heat of marine engine to meet the electricity and cooling demand aboard. The equivalent electricity output of the waste heat recovery system is 5223 kW, accounting for 7.61% of the rated power output of the marine engine. The schematic diagram of the novel ECCS is shown in
Figure 4.
Cho et al.[
14] presented a design study of a CHP system integrated with a heat pump. CHP with a heat pump can be effectively used to reduce energy cost in cold climate zones.
Another method to recover the waste heat of exhaust steam is to use absorption heat exchanger (AHE) at the heat transfer subtraction, reduce the return water temperature of the primary heating network, and cool the exhaust steam with low temperature return water. Sun et al.[
15] invented a new exchange named AHE at the thermal substation to increase the heating capacity of current heating pipes significantly. Wang et al.[
16] adopted an entransy analysis as an optimization method for the heat exchange process. The AHE model is simplified and the mathematical representations of each entransy dissipation part are provided. The optimal flow distribution principle is obtained by calculating the minimum value of the total entransy dissipation. Xie[
17] introduced a new system for long-distance heat transportation which used two types of AHE. Using this system, industrial waste heat at 65-70
oC can be recovered and transported through long-distance pipelines. Both of AHP and AHE cycles deliver energy from low-temperature heat source to high-temperature heat source through working fluids, such as H2O-LiBr and NH3-H2O[
18,
19].
Based on above literatures reviews, it can be concluded that the AHE waste heat recovery is suitable for following situations: It can be used in thermal power plant waste steam recovery heating. And it is suitable for high temperature of cooling circulating water and high pressure of pumping steam. AHE differs from the high back pressure heating modification, which has a high power generation efficiency and high heating temperatures throughout the non-heating condition. However, this approach necessitates great air tightness, and any minor air loss into the device would degrade performance. As a result, its system is more intricate and expensive.
The zero-output modification of low-pressure turbine can be divided into cutting out the inlet steam of low-pressure turbine and optical shaft modification. The principle of cutting out the low-pressure turbine is to replace the connecting pipe between medium-pressure cylinder and low-pressure cylinder with a new connecting pipe. The new connecting pipe replaces the heating butterfly valve with a flow hole or mechanical limit with a fully sealed butterfly valve. At the same time, a bypass with a shutoff valve and a regulating valve is added. The optical shaft modification is based on the original extraction steam heating unit. The connecting pipe of medium and low-pressure cylinder is removed. The low-pressure rotor is changed to the optical shaft, so that the medium pressure cylinder exhaust steam direct heating network heating. This kind of modification has also been studied by some researchers. Liu et al.[
20] removed the low-pressure turbine intake steam for a 200 MW heating unit. Under the condition of the same boiler evaporation capacity, the heating extraction volume was increased by 140 t/h, and the generating load of the unit was reduced by about 25 MW. Under the condition of the same heating capacity, the generation load of the unit is reduced by about 58 MW. Li et al.[
21] also done a similar study. They removed the low-pressure turbine inlet steam for a 350 MW supercritical co-generation unit, and the heating steam capacity was greatly increased. Within the adjustable range, every 100 t/h increase in heating extraction capacity increased the heating load by about 70 MW, and the peak regulating capacity of electric load increased by about 50 MW. In order to save coal resources, Guo et al.[
22] modified the low-pressure rotor shaft of the 200 MW pure condensing unit. The results show that the coal consumption of power generation is as low as 268.50g/ (kW·h), and the emission of NO
2, CO
2 and SO
x is greatly reduced.
The application of removing the steam inlet of the low-pressure turbine is suitable for the following situations. The amount of steam needed to cool the low-pressure turbine rotor is large, at the same time, the utilization rate of waste heat and the unit reconstruction cost is much lower than the optical shaft reconstruction. The optical axis transformation is applicable to the following situations. It can effectively alleviate the heating problem while participating in the depth peak regulation of the power grid. The choice of technologies should be based on specific economic benefits.
The major issue and challenge of the current operation and control of thermal power units is ensuring heat supply while taking into account the depth of peak regulation. The minimum electric output of the unit grows as the heating load increases, and it is difficult to modify the peak when the unit is subjected to a high demand for heat in the winter.
The current research on peak regulation of heat supply units focuses mostly on process modification and control optimization in order to improve the flow characteristics of the units or to achieve thermal decoupling through the use of auxiliary heating methods such as heat storage equipment[
23] and additional electric boilers[
24]. To a certain extent, the near-zero output of the low-pressure cylinder of the turbine presented by Xi'an Thermal Engineering Institute can be thermally and electrolytically unconnected to achieve deep peak regulation. Hedegaard et al.[
25] investigate the benefits and flexibility of heat pumps for co-generation systems and provide operational solutions based on real-world calculations . Ivanova et al. compares the investment and benefits of electric boilers used in co-generation units to assess the economic and environmental benefits of auxiliary electric boilers for co-generation units in the context of large-scale grid integration of renewable energy electricity. When the share of renewable energy in the power system approaches 50%, the energy efficiency advantage of the standard CHP heating model is weakened, and new heating methods should be investigated. Mathiesen et al. examined the performance and techno-economics of seven new energy heating modes, concluding that large capacity heat pumps are energy efficient and electric heating boilers have an advantage in terms of flexibility in dissipating the electrical load[
26].
With the increasing contribution of renewable energy in the power system, it is still necessary to investigate how to meet the needs of flexible and deep peak regulation of the power grid of the relatively big co-generation system. How to achieve coupled thermal storage energy power system and multi-energy complementary system integration optimization design and full working condition performance lead over regulation and control is especially important under specific input and output, heat and other energy flow load fluctuation constraints.
2.1.2. Fossil and renewable energy sources complementary co-generation system
Coal-fired units bring greenhouse effect, environmental pollution, energy shortage and other problems. The above problems can be solved by increasing the proportion of renewable energy. But solar energy, wind energy and other renewable energy are still unstable, discontinuous and high-cost problems. When combined, the two produce stable, low-carbon electricity and heat[
27]. As early as 1975, ZOSCHAK et al.[
28] proposed a system of complementary integration of solar heat and coal. Based on an 800 MW coal-fired power station, the thermal performance of the replacement regenerator, superheater and reheater by solar energy is preliminarily analyzed. Hu[
29] proposed a concept which added solar energy to the traditional coal-fired power station. The system not only improves the efficiency of conventional coal-fired power stations while reducing greenhouse gas emissions, but also provides a good way to generate electricity from solar thermal power. Yang et al.[
30] integrated low- and medium-temperature solar power with conventional coal-fired power plants. A 200 MW coal-fired power plant is selected as a case study. The results show that the application of solar energy to power generation has great potential and effect. The schematic diagram of this plant is shown in
Figure 5.
In order to reduce greenhouse gas emissions from fossil fuel power plants, Popov et al.[
31] proposed a scheme of solar preheating water supply. The thermos-flow software was used to model this system. The results show that the solar power generation share can reach up to 23% of the power plant capacity in this case, having efficiency higher than 39% for the best solar hour of the year. For efficient use of solar energy, Zhang et al.[
32] combined tower solar energy with supercritical coal-fired boiler. Two schemes of heating superheated steam and supercooled water by solar energy are put forward. Then thermodynamics and heat transfer models are established. A 660 MW supercritical generator set is taken as an example. The results show that the standard coal consumption of power generation can be reduced by more than 17g/ (kW·h). Zhu et al.[
33] used a conventional and an advanced exergetic analysis of a 1,000 MWe solar tower aided coal-fired power generation system, while analyzed exergy distribution of the system, exergy efficiency of each component and exergy destruction construction. Results indicate that the exergy efficiency of boiler and solar tower field systems are 53.5% and 26.0%, respectively.
2.1.3. Biomass-based co-generation system
Co-generation system is not only an energy saving and environmental friendly for energy conversion and utilization[
34], but also can effectively reduce carbon emissions. The carbon emissions are still high[
35]. In order to effectively promote CO
2 emission reduction and accelerate the realization of ‘carbon peak’ and ‘carbon neutrality’, biomass can be used. Biomass is a carbon-neutral renewable energy with rich content and great potential. At present, biomass utilization can be divided into direct burning power generation, biomass and coal co-fired power generation.
Direct burning of biomass is the most common form of utilization. The principle of it is similar to that of traditional coal-fired power generation, except that coal is changed into biomass for combustion. Because of its low cost and easy conversion of biomass energy into heat and power. Moreover, it is cheaper to integrate combustion with other technologies of energy generation[
36]. In 1988, the first direct burning power plant was built using straw as fuel in the world, which relies on the technology developed by Danish BWE company, and unit capacity is 5 MW[
37]. At present, biomass utilization in Denmark is still produced by straw power plants, as many as 130 have been built. ELYAN of the UK introduced BWE's biomass direct combustion power generation technology to build a 38 MW straw power plant in the east, which consumes enough 400,000 bundles of straw every year to meet the daily electricity demand of 80,000 local households. In 2008, the UK also built a 350 MW biomass power plant on the disused harbour at Talport port in south Wales to meet its CO
2 reduction targets. According to the environmental factors of local sugarcane production, Cuba also built a biomass power plant using bagasse as raw material with the help of the United Nations organization. The development of biomass direct combustion power generation is late but very fast in China. In 2006, the first large-scale biomass direct combustion power generation demonstration project was put into operation, a 25 MW biomass power plant, which can generate electricity equivalent to 100,000 tons of standard coal every year. For sulfur, carbon and other pollution emissions are significantly reduced. Under the target of carbon peaking and carbon neutrality, the number and capacity of biomass direct-combustion generating units are increasing year by year.
In the process of direct combustion, biomass is prone to ash slagging and corrosion. To solve these problems, biomass can be mixed with coal burning. At this time, due to the addition of coal, the alkali metal and chlorine content concentrations in biomass fuel become lower, and the boiler availability can reach the level of coal-fired boilers. There are many scholars in this field of research. Wright et al.[
38] analyzed twenty-five processes concerned with the use of biomass in circulating fluidized bed combustion systems based on actual power plants. It has been shown that circulating fluidized bed combustion power plants of different sizes could operate effectively and efficiently with a range of biomass types and loads in co-firing applications with lower net CO
2 emissions. The following figure shows the impact of different coal on total carbon dioxide emissions.
Figure 6.
The effect of different coals on gross CO2 emissions.
Figure 6.
The effect of different coals on gross CO2 emissions.
Kastanaki et al.[
39] added biomass to the fuel at the ratio of 5%, 10% and 20%wt. for mixed combustion, and then conducted the study by thermogravimetric method. All the tests were conducted in nitrogen atmosphere. The results show that under the same experimental conditions, there is no obvious interaction between the solid phase of coal-biomass mixture. Vamvuka et al.[
40] studied the kinetic parameters and volatilization characteristics of olive kernel, wood and cotton residue in the temperature range of 25-850
oC when used alone or in combination with coal. The results show that biomass can support the combustion of lean coal, because the volatile compounds are released faster and in greater quantities. The figures show the effect of particle size and heating rate on the devolatilization characteristics of pure samples (heating rate: 10
oC/min).
Table 1.
Effect of particle size on the devolatilization characteristics of pure samples (heating rate: 10oC/min).
Table 1.
Effect of particle size on the devolatilization characteristics of pure samples (heating rate: 10oC/min).
Table 2.
Effect of heating rate on the devolatilization characteristics of pure samples (Particle size: -250 μm).
Table 2.
Effect of heating rate on the devolatilization characteristics of pure samples (Particle size: -250 μm).