Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

Hermite Quartic Splines for Smoothing and Sampling a Roughing Curvilinear Spiral Toolpath

Version 1 : Received: 22 May 2024 / Approved: 22 May 2024 / Online: 22 May 2024 (14:34:59 CEST)

How to cite: Leroy, C.; Lavernhe, S.; Rivière-Lorphèvre, E. Hermite Quartic Splines for Smoothing and Sampling a Roughing Curvilinear Spiral Toolpath. Preprints 2024, 2024051455. https://doi.org/10.20944/preprints202405.1455.v1 Leroy, C.; Lavernhe, S.; Rivière-Lorphèvre, E. Hermite Quartic Splines for Smoothing and Sampling a Roughing Curvilinear Spiral Toolpath. Preprints 2024, 2024051455. https://doi.org/10.20944/preprints202405.1455.v1

Abstract

From an industrial point of view, the milling of 2.5D cavities is a frequent operation, 1 consuming time and presenting optimization potential, especially through a judicious choice of 2 the tool trajectory. Among the different types of trajectories, some have a general spiral-like aspect 3 and can potentially offer a reduced machining time. They are called curvilinear trajectories and are 4 obtained by interpolation between structure curves which are the numerical solutions of a partial 5 differential equation. In this case, the machine tool will connect points and the trajectory will be made 6 up of small segments. Even if, macroscopically, these trajectories have all the qualities to allow the 7 tool to move quickly, on a small scale, the discontinuities in tangency, inherent in the discretization, 8 significantly increase machining time. This article suggests to enhancing the continuity level of the 9 toolpath by rebuilding structure curves with a set of Hermite quartic spline patches connected in 10 tangency and curvature. Thanks to this, the tool will machine at an average feedrate closer to the 11 programmed one and will, de facto, reduce traveling time. 12 This article shows that the proposed method increases, on the two tested cavities, toolpath quality 13 indicators, reduces milling time from 10% to 18% for a curvilinear method without a filter and make 14 it possible to generalize the Bieterman and Sandström method for all non convex pockets.

Keywords

Pocket Milling; Roughing; Curvilinear Toolpath; Hermite Quartic Spline; Smoothing

Subject

Engineering, Mechanical Engineering

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