Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

Structure and Mechanical Properties of Milled and 3D Printed Ti-6Al-4V Alloys for Subtractive and Additive CAD/CAM Manufacturing in Dentistry

Version 1 : Received: 9 October 2023 / Approved: 9 October 2023 / Online: 10 October 2023 (16:32:49 CEST)

A peer-reviewed article of this Preprint also exists.

Cherneva, S.; Petrunov, V.; Petkov, V.; Bogdanov, V.; Simeonova, S. Structure and Mechanical Properties of Milled and 3D-Printed Ti-6Al-4V Alloys for Subtractive and Additive CAD/CAM Manufacturing in Dentistry. Appl. Sci. 2023, 13, 11958. Cherneva, S.; Petrunov, V.; Petkov, V.; Bogdanov, V.; Simeonova, S. Structure and Mechanical Properties of Milled and 3D-Printed Ti-6Al-4V Alloys for Subtractive and Additive CAD/CAM Manufacturing in Dentistry. Appl. Sci. 2023, 13, 11958.

Abstract

The mechanical properties, structure, and morphology of milled and 3D printed Ti-6Al-4V alloys produced by selective laser melting were investigated in this study. The mechanical properties were investigated by means of nanoindentation, a tensile test, and a three-point bending test. The Atomic Force Microscope (AFM) was used to study the surface topography and roughness of both titanium alloys. The surface structure and phase analysis were studied by a scanning electron microscope (SEM) and through powder X-ray diffraction (XRD). The results from the nanoindentation experiments showed that the 3D-printed sample has higher indentation hardness and modulus than the milled one. The AFM observation of the surface topography of the samples showed that the milled sample has a higher roughness than the 3D-printed one. The tensile test results showed that the 3D printed sample by means of Selective Laser Melting (SLM) technology has about 26% higher tensile strength and smaller elongation than the milled one. The 3-point bending test revealed that the 3D printed Ti-6Al-4V sample has higher flexural strength than the milled one. It was found that the 3D-printed sample has a smaller crystal size than the milled one, which, according to the Hall-Petch relationship, leads to its higher indentation hardness.

Keywords

titanium alloys; milling; selective laser melting; mechanical properties; surface structure

Subject

Medicine and Pharmacology, Dentistry and Oral Surgery

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