Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

The Effect of 3D-Printed Polylactic Acid Coating Layers on High-Cycle Fatigue Behaviors of AM60 Magnesium Alloys for Additive-Manufactured and Degraded Specimens in Simulated Body Fluid

Version 1 : Received: 22 December 2023 / Approved: 25 December 2023 / Online: 25 December 2023 (05:49:38 CET)

A peer-reviewed article of this Preprint also exists.

Ashraf Talesh, S.A.; Azadi, M. Impact of Corrosion in Simulated Body Fluid on Fatigue Characteristics of 3D-Printed Polylactic Acid-Coated AM60 Magnesium Alloys. Surfaces 2024, 7, 88-107. Ashraf Talesh, S.A.; Azadi, M. Impact of Corrosion in Simulated Body Fluid on Fatigue Characteristics of 3D-Printed Polylactic Acid-Coated AM60 Magnesium Alloys. Surfaces 2024, 7, 88-107.

Abstract

In the previous work, the pure fatigue behavior of AM60 magnesium alloy (PF-AM60) was compared with the corrosion fatigue behavior of these specimens (CF-AM60). In this research, in continuation of the previous job, the pure fatigue behaviors of AM60 with polylactic acid (PLA) coating (PF-AM60-PLA) and also, corrosion fatigue behaviors of magnesium alloy with PLA coating (CF-AM60-PLA) were evaluated. Polymer coating was made by fused deposition modeling (FDM) with a 3D printer and attached to standard fatigue test specimens with a glue. Then, they were immersed in the simulated body fluid (SBF) for 27 days. In the end, a high-cycle bending fatigue test was performed on samples. The fracture surface of the samples was also observed using the field emission scanning electron microscopy (FESEM). Due to corrosion, the weight of the specimens redcued by an average of 35%. The corrosion rate decreased in the first 7 days and then increased. PF samples with coating had an average of 49% increase in fatigue lifetime. Regarding the CF samples, despite the use of a 10 times stronger solution, the fatigue lifetime of these samples decreased by only 35%. FESEM results also showed cleavage plates and striations. In addition, the separation of the glue from the coating and Mg was observed. Corrosion products including microcracks and holes were seen on the fracture surface of CF specimens, which caused stress concentration and crack growth. Holes caused by the release of gases were also observed in polymer coatings.

Keywords

High-cycle fatigue; AM60 magnesium alloy; Polymer coating; Fused deposition modeling; Additive manufacturing; Corrosion; Simulated body fluid

Subject

Engineering, Bioengineering

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