Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

An Experimental Study on the Impact of Minimum Quantity Lubrication Surroundings on the Machined Surface Quality during AISI 1050 Steel Circular Pocket Milling

Version 1 : Received: 16 October 2023 / Approved: 17 October 2023 / Online: 17 October 2023 (12:04:26 CEST)

How to cite: Trung, L.C.; Phuc, T.T. An Experimental Study on the Impact of Minimum Quantity Lubrication Surroundings on the Machined Surface Quality during AISI 1050 Steel Circular Pocket Milling. Preprints 2023, 2023101051. https://doi.org/10.20944/preprints202310.1051.v1 Trung, L.C.; Phuc, T.T. An Experimental Study on the Impact of Minimum Quantity Lubrication Surroundings on the Machined Surface Quality during AISI 1050 Steel Circular Pocket Milling. Preprints 2023, 2023101051. https://doi.org/10.20944/preprints202310.1051.v1

Abstract

AISI 1050 steel circular pocket milling under minimum quantity lubrication (MQL) surroundings including nozzle elevation angle, lubricant flow rate, air pressure and cutting speed was studied. The machined surface quality (Ra) was evaluated for Up-milling side and Down-milling side. In this study, to obtain an manifest explanation on the pivotal effective parameters of MQL surroundings and cutting speed on the machined surface quality (Ra) through analyzing Taguchi L9 (34-2) approach and ANOVA calculation to identify those parameters, by utilizing the experimental outcomes to interpret three-dimensional (3D) surface plots and the diagrams of Signal-to-Noise ratios and major impact plots of Mean. The obtained outcomes of optimal operating parameters indicated that the pivotal effective parameters of MQL surroundings are nozzle elevation angle and lubricant flow rate on the machined surface quality. Simultaneously, a quadratic mathematical paradigm generated by using response surface design (RSD) and desirableness function evaluation were utilized to forecast the optimal values of the machined surface quality compared to Taguchi method. The results unveiled that the optimal values of the machined surface quality are adjacent to experimental attained values. The machined surface quality has been significantly improved using MQL surroundings.

Keywords

minimum quantity lubrication; machined surface quality; Up-milling side; Down-milling side; surface roughness

Subject

Engineering, Mechanical Engineering

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