Preprint Article Version 1 Preserved in Portico This version is not peer-reviewed

Evaluating the Electromagnetic Shielding of Continuous Carbon Fiber Parts Produced by Additive Manufacturing

Version 1 : Received: 11 October 2023 / Approved: 11 October 2023 / Online: 12 October 2023 (04:06:54 CEST)

A peer-reviewed article of this Preprint also exists.

Martins, L.C.; Silva, C.S.; Fernandes, L.C.; Sampaio, Á.M.; Pontes, A.J. Evaluating the Electromagnetic Shielding of Continuous Carbon Fiber Parts Produced by Additive Manufacturing. Polymers 2023, 15, 4649. Martins, L.C.; Silva, C.S.; Fernandes, L.C.; Sampaio, Á.M.; Pontes, A.J. Evaluating the Electromagnetic Shielding of Continuous Carbon Fiber Parts Produced by Additive Manufacturing. Polymers 2023, 15, 4649.

Abstract

Electronic devices are sensitive to electromagnetic (EM) emissions requiring electromagnetic shielding protection to assure good operation, preventing noise, malfunctioning, or even burning. To assure protection, it is important to develop suitable material and design solutions for electronic enclosures. Most common enclosures are made with metal alloys by traditional manufacturing methods. However, resourcing to thermoplastic composites combined with additive manufac-turing (AM) technologies emerges as an alternative that enables to fabricate complex parts that are lightweight, consolidated and oxidation and corrosion resistant. In this research, an AM technique based in material extrusion was used to print 2 mm thick specimens with a multi-material made of micro-carbon fiber (CF) filled polyamide, reinforced, at specific layers, by continuous carbon fibers stacked with a 90° rotation to each other. Specimens electromagnetic shielding effectiveness (EMSE) was evaluated in the frequency band of 0.03 – 3 GHz by coaxial transmission line method. De-pending on the number of CF layers, the EM shielding obtained can up to 70 dB, with a specific shielding up to 60 dB.cm3/g, predominantly by absorption mechanism, being 22 times higher that without the CF layers. These findings fundament this innovative approach for lightweight cus-tomizable solutions for EM shielding applications.

Keywords

additive manufacturing; material extrusion; continuous fiber reinforcement; electromagnetic shielding effectiveness; thermoplastic composite; continuous carbon fiber; multi-material

Subject

Chemistry and Materials Science, Polymers and Plastics

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