Benign design of alkali-activated slag/FA geopolymer paste has intriguing increasing attention for optimizing its service performance. Therefore, the replacement of fly ash (FA) with 10 wt% silica fume (SF) is investigated by mechanical strength after freeze-thawing cycles and microstructure characterization. The results show that an appropriate dosage (30 wt%) of slag is necessary to attain alkali-activated slag/FA geopolymer paste with excellent mechanical performance, and the SF/slag/FA (SF: slag: FA= 10:30:60, wt%) geopolymer paste exerts the compressive and flexural strength of 95.2 and 3.2 MPa, respectively. Meanwhile, the doped 10 wt% SF facilitates the propagation of (N, C)-A–S–H chains, rather than the formation of C-S-H gels, evidenced by the absent exothermic peak at about 861oC from the differential scanning calorimetry (DSC) curves, leading to the increases in the pores volume with a pore diameter<20 nm and tortuosity by mercury intrusion porosimeter (MIP) results, corresponding to an improved freezing-thawing resistance with the residual compressive strength of 52.8 MPa and the weight loss of 10.5% after 300 freeze-thawing cycles. It explores a cost-effective and benign facile approach to designing heating curing-free alkali-activated slag/FA geopolymer paste with good freezing-thawing resistance.

Recycling of metallurgical solid waste has intriguing increasing attention for fabricating cementitious materials, due to its low-carbon emission, cost-effectiveness, and environmental conservation. Herein, the effects of silica fume (SF) on the microstructure and mechanical properties of alkali-activated slag/FA (fly ash) pastes subjected to elevated temperatures (150, 500, 850, and 1200℃) are investigated, to clarify the fact that whether or not the SF generates positive roles in mechanical properties of slag/FA geopolymers. The results show that the replacement with 10 wt% SF (silica fume) promotes the increasing pore volume with a diameter of 0.2~3 μm at room temperature, leading to an increase in the compressive or flexural strength, “right shifts” of endothermic peak and the initial-final temperature of mass loss, presenting a denser and compact fracture surface. Meanwhile, the mineral phase of gehlenite and labradorite emerges after exposure above 850℃ from the XRD results. Furthermore, the bloating effect of the incorporated SF occurs due to the formation of a liquid phase altogether with the amorphous silicates after exposure to 1200℃, leading to a greater deformation and enhancement of restructuring involved in the [SiO4]4− and [AlO4]5−. It explores an effective recycling approach for fabricating paste binders using metallurgical solid wastes.