We describe the design and fabrication of an industrial injection moulding system which can be mounted and used on the NCD-SWEET Small-angle X-Ray Scattering Beamline at ALBA. We show how highly useful time-resolved data can be obtained using this system. We are able to evaluate the fraction of material in the mould cavity and identify the first material to solidify and how this varies with the injection tem-perature. The design follows current industrial practice and provides opportunities to collect time-resolved data at several points within the mould cavity so we can build up a 4D perspective of the morphology and its temporal development. The quantitative data obtained will prove invaluable for the optimisation of the next generation of in-jection moulding techniques. This preliminary work used results from the injection moulding of a general purpose isotactic polypropylene.

We have recently introduced the possibility of performing operando small-angle X-ray scattering measurements using a novel industrially relevant injection moulding system for plastics. We show that useful time-resolving measurements can be performed with a time-cycle of 1s and we highlight the possible steps to reduce this to 0.5s. We show how we can use the transmission measurements to provide a time-marker when plastic first enters the mould cavity in the region probed by the incident X-ray beam. We show the opportunities provided by this experimental stage mounted on the NCD-SWEET beamline at ALBA to probe the reproducibility of the injection moulding system on different scales. The design of the equipment allows the development of the structure and the morphology to be evaluated in different parts of mould cavity and we evaluate any differences in a rectangular mould cavity. We identify future prospects for this equipment in terms of novel mould heating and cooling systems and the opportunities for quantitatively evaluating radical approaches to injection moulding technology.

Bone tissue engineering has been developed in the past decades, with the engineering of bone substitutes on the vanguard of this regenerative approach. PCL based scaffolds are fairly applied for bone regeneration, and several composites have been incorporated, as to improve the devices’ mechanical properties and tissue ingrowth. In this study, HA was incorporated on PCL based scaffolds with two different proportions, 80:20 and 60:40. Devices were produced with two different techniques, SC and MB, and further investigated with regards to their mechanical characteristics and in vitro cytocompatibility. Results show the MB devices to present more promising mechanical properties, along with the incorporation of HA. The latter is also related to an increase in osteogenic activity and promotion. Overall, this study suggest PCL:HA scaffolds to be promising candidates for bone tissue engineering, particularly when produced by the MB method.